首页|基于图像处理的端子压接截面质量分析方法

基于图像处理的端子压接截面质量分析方法

Quality Analysis Method of Terminal Crimping Surface Based on Image Processing

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端子压接截面质量对新能源汽车的使用安全有着巨大的影响,因此提高端子压接截面质量的分析水平显得尤为重要.由于端子和线芯材料多为铜,在端子压接截面上很难从颜色上将两者分开,因而鲜少将图像工程技术应用到端子压接截面质量分析中.对此,利用图像处理技术,提出了一个基于分割的端子压接截面质量分析方法,首先通过色彩空间和高斯混合模型(GMM)分割开端子压接截面图像的前景和背景,然后通过多次金字塔聚类算法分割线芯区域和端子区域,最后通过形态学运算对线芯内的细铜线进行定位和分析.该方法解决了颜色和纹理相近的端子和线芯难以分割的问题,并实现了对线芯中细铜线的准确定位.
The quality of the terminal crimping surface has a great impact on the safety of new energy vehicle.Therefore,it is particularly important to improve the level of the terminal crimping surface quality analysis.Since the material of terminal and wire core mostly are copper,it is difficult to separate this two in terms of color on the terminal crimping surface.Therefore,image engineering technology is rarely applied to terminal crimping surface quality analysis.In this regard,using image processing technology,a terminal crimping surface quality analysis method based on segmentation is proposed.First,the foreground and background of terminal crimping surface photo are segmented through color space and Gaussian Mixture Model(GMM).Then,through the multiple Pyramid clustering algorithm,the wire core area and terminal area are divided.Finally,the thin copper wires in wire core are located and analyzed through morphological operations.This method solves the problem of difficult separation of terminals and wire cores with similar colors and textures,and achieves accurate positioning of thin copper wires in wire core.

color segmentationGauss mixture modelclustering algorithmmorphology

罗熠、杜冠廷、周倩瑶

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中汽检测技术有限公司,广东广州 510530

本田技研科技(中国)有限公司,广东广州 510530

色彩分割 高斯混合模型 聚类算法 形态学

2024

汽车零部件
中国科学技术信息研究所 中国汽车零部件工业公司

汽车零部件

影响因子:0.121
ISSN:1674-1986
年,卷(期):2024.(6)
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