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在役燃机压气机叶根相控阵超声检测技术

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为解决在役燃机压气机叶根裂纹缺陷检测难题,以9E型压气机叶根为例,采用CIVA软件建模分析了叶根相控阵超声检测特点和可行性,针对特定自聚焦线阵探头确定了叶根检测工艺参数,并在带有自然裂纹缺陷和人工刻槽缺陷的专用对比试块上进行了验证.经仿真和试验室验证发现,高度4mm以上的裂纹缺陷具有较好的检出率.在技术推广过程中发现一起在役机组压气机叶根裂纹缺陷,拆解后进行了磁粉探伤验证.经过数值仿真、试验室验证和工程应用,验证了相控阵超声检测技术可以满足在役压气机叶根缺陷检测需求.
Phased Array Ultrasonic Testing Technology for In-service Gas Turbine Compressor Blade Roots
To solve the problem in detection of cracks of in-service gas turbine compressor blade roots,the CIVA simulation software is used to explore the feasibility of phased array ultrasonic testing of blade roots of 9E type compressors.In the simulation,self-focusing linear array probe is used to determine the parameters of testing process.Verification is carried out on specialized comparative test blocks with natural crack defects and artificial groove defects.Through simulation and laboratory verification,it is found that crack defects with a height of more than 4mm have a good detection rate.During the technical promotion process,a crack defect at the in-service gas turbine compressor blade roots was discovered,which was verified by magnetic particle inspection.Through numerical simulation,laboratory verification,and engineering application,it has been verified that phased array ultrasonic testing technology can meet the requirements of defect detection for in-service compressor blade roots.

compressorphased array ultrasonicblade rootsnumerical simulation

岳贤强、王驰、梁鹏、马君鹏、代兴亮

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江苏方天电力技术有限公司,南京 211102

压气机 相控阵超声 叶根 数值仿真

2024

汽轮机技术
哈尔滨市汽轮机厂有限责任公司

汽轮机技术

CSTPCD北大核心
影响因子:0.368
ISSN:1001-5884
年,卷(期):2024.66(5)