桥梁建设2024,Vol.54Issue(1) :1-7.DOI:10.20051/j.issn.1003-4722.2024.01.001

马鞍山长江公铁大桥2 100 MPa高强度钢绞线斜拉索及锚具研制

Study on Stay Cables Composed of 2 100 MPa Steel Strands and Anchorages of Maanshan Changjiang River Rail-cum-Road Bridge

张强 李冰 郝玉柱 周琦
桥梁建设2024,Vol.54Issue(1) :1-7.DOI:10.20051/j.issn.1003-4722.2024.01.001

马鞍山长江公铁大桥2 100 MPa高强度钢绞线斜拉索及锚具研制

Study on Stay Cables Composed of 2 100 MPa Steel Strands and Anchorages of Maanshan Changjiang River Rail-cum-Road Bridge

张强 1李冰 2郝玉柱 3周琦4
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作者信息

  • 1. 中铁大桥勘测设计院集团有限公司,湖北武汉 430056
  • 2. 宁安铁路公司(合肥枢纽指挥部),安徽合肥 230001
  • 3. 威胜利工程有限公司,安徽合肥 230001
  • 4. 河间市宝泽龙金属材料有限公司,河北 河间 062450
  • 折叠

摘要

巢马铁路马鞍山长江公铁大桥副汊航道桥为(58+168+392+168+58)m双塔三索面钢桁梁斜拉桥,斜拉索设计采用抗拉强度2 100 MPa、抗疲劳应力幅280 MPa的φ15.2 mm低松弛PE镀锌钢绞线拉索.为保证高强度钢绞线斜拉索的力学及锚固性能,根据其技术指标要求,在1 860 MPa钢绞线基础上,研制2 100 MPa钢绞线及配套锚具.通过提高钢绞线原材料盘条中C、Si、Mn元素含量及改进钢丝拉拔工艺,选择直径14.0 mm的PQS92Si-HT盘条为2 100 MPa钢绞线原材料.为提高钢绞线的锚固性能,夹片选择20CrMnTi钢,夹片长度52 mm、牙高0.45mm、锥角6°10′、表面粗糙度Ra3.2以上且表面硬度不低于56 HRC.根据2 100 MPa钢绞线锚具的载荷变化和现行锚具锚板的材料性能,锚板选择40Cr钢,并进行调质处理.对研制的2 100 MPa钢绞线及配套锚具进行单孔锚及斜拉索锚具组件疲劳试验及疲劳后静载试验.结果表明:研制的2 100 MPa钢绞线及其锚具组件均满足规范要求,可应用于马鞍山长江公铁大桥副汊航道桥.

Abstract

The sub-channel bridge of Maanshan Changjiang River Rail-cum-Road Bridge carrying a section of Chaohu-Maanshan Intercity Railway is a steel truss girder cable-stayed bridge with two pylons creating a main span of 392 m,two side spans of 168 m and two end spans of 58 m.Arranged in three cable planes,the stay cables are composed of low-relaxation PE-sheathed galvanized steel strands of 15.2 mm diameter,featuring the tensile strength and stress range of 2 100 MPa and 280 MPa,respectively.The 2 100 MPa stress strands are developed on the basis of the fellow 1 860 MPa steel strands,which have improved pull-out bond strength due to the increase of the amounts of C,Si and Mn elements in the raw material.The 14 mm-diameter steel wire rods of PQS92Si-HT was finally selected as the raw material of the 2 100 MPa steel strands.To improve the anchoring performance of the steel strands,the sandwitch plates are made of 20CrMnTi steel,which measure 52 mm long,with teeth depth of 0.45 mm,taper angle of 6°10′,surface roughness above Ra3.2,and surface hardness equal to or more than 56 HRC.To accommodate the load bearing performance of the 2 100 MPa steel strands and the material properties of the currently-used anchor plates,the selected anchor plates are made of 40Cr steel,subjected to quenching and tempering treatment.Fatigue tests and post-fatigue static load tests were conducted for the single-hole anchorage and anchorage constituents.The results show that 2 100 MPa steel strands and the anchorages meet the code requirements and feasible for the case bridge.

关键词

公路铁路两用桥/斜拉桥/斜拉索/钢绞线/锚具/夹片/疲劳试验/静载试验

Key words

rail-cum-road bridge/cable-stayed bridge/stay cable/steel strand/anchorage/sandwitch plate/fatigue test/static load test

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基金项目

中国中铁股份有限公司科技研究开发计划项目(2020-重大-01)

出版年

2024
桥梁建设
中铁大桥局集团有限公司

桥梁建设

CSTPCDCSCD北大核心
影响因子:1.428
ISSN:1003-4722
参考文献量13
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