首页|轴用VL形组合密封件装配工艺仿真研究及验证

轴用VL形组合密封件装配工艺仿真研究及验证

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橡塑组合密封是由橡胶圈和塑料密封环组成,安装过程中塑料环的变形对密封性能有重要影响.以轴用VL形组合密封为例,基于三维有限元仿真模型和可视化密封装配台架针对不同流程的装配工艺开展研究.利用有限元仿真还原密封圈装配过程,搭建可视化密封件装配台架,开展密封件装配试验,验证有限元仿真装配过程的准确性;提取密封界面接触压力、接触宽度等关键参数,评判密封性能;建立密封性能与装配工艺之间的关系,优化密封件安装、矫正工艺流程,解决装配过程随机化、经验化问题.试验结果表明:常温安装时密封面接触宽度要小于加温安装;对于轴用VL形组合密封,在相同介质压力条件下接触宽度越小则密封面接触压力越大,从而密封性能越好.因此可以得出常温装配时密封性能更优.
Simulation Research and Verification of Assembly Process of VL Composite Seal For Shaft
The rubber seal is composed of a rubber ring and a plastic seal ring.The deformation of the plastic ring during installation has an important effect on the sealing performance.VL type combined seal for shaft was taken as an example,based on three-dimensional finite element simulation model and visual seal assembly platform,the assembly process of dif-ferent processes was studied.The sealing ring assembly process was restored in the finite element simulation,the visual sealing assembly platform was built,and the sealing assembly test was carried out to verify the accuracy of the finite ele-ment simulation assembly process.The key parameters such as contact pressure and contact width of sealing interface were extracted to evaluate sealing performance.The relationship between sealing performance and assembly process was estab-lished,the sealing installation and correction process was optimized to solve the randomization and experience of assembly process.The test results indicate that the contact width of the sealing surface is smaller than that of the heating installation at room temperature.In terms of the shaft,under identical medium pressure conditions,a narrower contact width corresponds to higher contact pressure on the sealing surface and superior sealing performance.Therefore,it can be concluded that as-sembling at room temperature yields improved sealing performance.

combined seal for shaftcombined seal of rubber and plasticassembly processsealing performanceplastic deformation

王跃明、吕晓仁、项冲、黄乐、郭飞

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沈阳工业大学机械工程学院,辽宁沈阳 110870

清华大学高端装备界面科学与技术全国重点实验室,北京 100084

广州机械科学研究院有限公司,广东广州 510535

轴用组合密封 橡塑组合密封 装配工艺 密封性能 塑性变形

国家重点研发计划

2021YFB3400601

2024

润滑与密封
中国机械工程学会 广州机械科学研究院有限公司

润滑与密封

CSTPCD北大核心
影响因子:0.478
ISSN:0254-0150
年,卷(期):2024.49(3)
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