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作动器往复密封可靠性退化分析

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作动器往复密封在服役过程中必然会产生磨损,对密封性能造成影响.采取实验与仿真相结合的方法,针对密封界面混合润滑状态,通过流固耦合方法对作动器往复密封的密封性能进行分析;基于Rhee磨损理论建立密封圈磨损公式,分析密封唇口在往复运动过程中轮廓的磨损情况;进而模拟密封圈应力、接触压力及泄漏率随磨损时间的变化趋势.考虑密封圈尺寸公差对密封性能的影响,利用响应面法拟合泄漏率与结构尺寸之间的关系式,得到未磨损条件下的泄漏率分布及可靠度,在此基础上考虑磨损对可靠度的影响,建立考虑随机效应的可靠性退化模型,得到磨损后密封可靠性退化趋势及服役寿命.研究结果显示:VL封结构尺寸对泄漏率的影响敏感度由大到小依次为高度、宽度、空气侧倾角、油侧倾角、直径;直接以泄漏率为评价指标,可对VL封服役过程中的密封可靠性进行预测.
Reliability Degradation Analysis of Actuator Reciprocating Seal
The reciprocating seal of the actuator will inevitably wear out during service,which will affect the perform-ance of the seal.According to the mixed lubrication state of the sealing interface,the sealing performance of the reciproca-ting seal of the actuator was analyzed by fluid-structure coupling method.Based on Rhee wear theory,the wear formula of seal ring was established,and the wear condition of seal lip during reciprocating motion was analyzed.The stress distribu-tion,contact pressure distribution and leakage rate of sealing ring with wear time were simulated.Considering the influence of the dimensional tolerance of the sealing ring structure on the sealing performance,the response surface method was used to fit the relationship between the leakage rate and the structure size,and the leakage rate distribution and reliability under the condition of non-wear were obtained.The reliability degradation model considering the influence of wear on the reliabil-ity was established,and the degradation trend of reliability after wear,and the service life of the seal were obtained.The re-search results show that the sensitivity of VL sealing structure size on leakage rate,in descending order,is height,width,air inclination angle,oil inclination angle,and diameter.By directly using leakage rate as an evaluation indicator,the sealing reliability of VL seals during service can be predicted.

reciprocating seallubrication interfacewear predictionreliability degradationactuator

谭桂斌、邝鸿晖、李顺利、黄兴、郭飞

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广东工业大学省部共建精密电子制造技术与装备国家重点实验室,广东广州 510006

广州机械科学研究院有限公司国家橡塑密封工程技术研究中心,广东广州 510700

清华大学高端装备界面科学与技术全国重点实验室,北京 100084

往复密封 润滑界面 磨损预测 可靠性 作动器

国家重点研发计划项目国家自然科学基金项目

2021YFB340060152105176

2024

润滑与密封
中国机械工程学会 广州机械科学研究院有限公司

润滑与密封

CSTPCD北大核心
影响因子:0.478
ISSN:0254-0150
年,卷(期):2024.49(8)