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扩压式自泵送流体动静压型机械密封自清洁特性研究

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传统的流体楔入式机械密封需增设外部流体阻塞系统来降低杂质颗粒对密封性能影响.针对一种具有自清洁特性的新型扩压式自泵送机械密封,采用FLUENT中的DPM模型研究不同离散相参数、螺旋槽结构参数和工况参数对颗粒在动压槽内的运动规律和排出特性的影响.研究结果表明:含固工况下的端面液膜开启力和泄漏量较纯流体状态下更大,泄漏量最大增加6.1%;在低颗粒体积分数下,排屑率逐渐上升,在体积分数7%时达到最大,随后排屑率快速降低;随着颗粒直径增加,排屑率整体呈下降趋势,且颗粒直径越大,排屑率下降得越快;螺旋槽结构参数主要改变了螺旋槽内压力梯度分布幅值和分布范围,在低转速下,颗粒受压差梯度力影响更加显著;高转速和低介质压力工况能够显著提高端面排屑效率,排屑率最高能达到92.3%.
Analysis on Self-cleaning of Diffuser Self-pumping Hydrodynamic and Hydrostatic Mechanical Seal
Traditional fluid wedge mechanical seals require an external fluid blockage system to reduce the impact of particle impurities on sealing performance.For a new type of diffuser self-pumping mechanical seal,the DPM model in FLUENT was used to study the effects of different discrete phase parameters,spiral groove structural parameters,and oper-ating conditions on the motion and discharge characteristics of particles in the dynamic pressure groove.The results indica-ted that the opening force and leakage rate of the liquid film on the end face under the conditions of containing solid parti-cles are greater than those under pure fluid conditions,with a maximum increase of 6.1%in leakage rate.At low particle volume fraction,the chip removal rate gradually increases and reaches the maximum at 7%volume fraction,followed by a rapid decrease in chip removal rate.As the particle diameter increases,the chip removal rate shows a downward trend,and the larger the particle diameter,the faster the end face chip removal rate decreases.The structural parameters of the spiral groove mainly changes the amplitude and range of pressure gradient distribution in the spiral groove.At low rotational speed,the effect of pressure gradient force on particles is more significant.High speed and low medium pressure conditions can significantly improve the efficiency of chip removal at the end face,with a maximum chip removal rate of 92.3%.

mechanical sealsolid particlesself-cleaningtwo-phase flowsealing performance

施建、孙见君

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南京林业大学机械电子工程学院,江苏南京 210037

机械密封 固体颗粒 自清洁 两相流 密封性能

国家自然科学基金项目江苏省重点研发计划项目

52075268BE2021062

2024

润滑与密封
中国机械工程学会 广州机械科学研究院有限公司

润滑与密封

CSTPCD北大核心
影响因子:0.478
ISSN:0254-0150
年,卷(期):2024.49(8)