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分采泵迷宫密封泄漏率的动网格技术分析

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分层采油泵作为油田开采中、后期常用设备,其柱塞与泵筒间的密封常采用迷宫密封,由于井下高温高压的工作环境,密封间隙漏失成为影响泵效的主要问题.为探究压差流和剪切流对密封泄漏率的影响,基于计算流体动力学和Fluent动网格技术对密封间隙流场进行仿真实验,利用动网格中网格弹性光顺和网格重构的方法,避免了由运动壁面引起的网格畸变,进一步揭示间隙流场的特性.研究结果表明:在瞬态仿真中由运动壁面引起的剪切流作用更加明显,剪切流速的增大使边界层厚度变薄,进而影响泄漏率;间隙宽度、两端压差和柱塞运动速度对泄漏率均呈现正相关的关系;泄漏率主要受间隙宽度和压差流的影响,受剪切流影响较小.
Dynamic Mesh Technology Analysis of Labyrinth Seal Leakage Rate of Layered Oil Pump
As a common equipment in the middle and late stages of oilfield exploitation,the seal between the plunger and the pump barrel of the layered oil production pump often adopts a labyrinth seal.Due to the high temperature and high pressure working environment underground,the leakage of seal gap has become the main problem affecting pump efficiency.In order to explore the influence of differential pressure flow and shear flow on seal leakage rate,the simulation experiment of seal clearance flow field was carried out based on computational fluid dynamics and Fluent dynamic mesh technology.The method of grid elastic smoothing and grid reconstruction in dynamic grid was used to avoid grid distortion caused by moving wall surface,and the characteristics of clearance flow field were further revealed.The results show that the shear flow caused by the moving wall is more obvious in the transient simulation.The increase of the shear flow velocity makes the boundary layer thickness thinner,which affects the leakage rate.The gap width,the pressure difference at both ends and the relative plunger velocity have a positive correlation with the leakage rate.The leakage rate is mainly affected by the gap width and the pressure difference flow,and is less affected by the shear flow.

layered oil pumplabyrinsh sealshear flowdifferential pressure flowtransient simulationdynamic mesh

肖阳、刘旭辉、高成、梅熠轩

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长江大学机械工程学院,湖北荆州 434023

湖北省油气钻完井工具技术研究中心,湖北荆州 434023

非常规油气湖北省协同创新中心,湖北武汉 430100

分层采油泵 迷宫密封 剪切流 压差流 瞬态仿真 动网格技术

国家科技重大专项

2016ZX05038-002-LH001

2024

润滑与密封
中国机械工程学会 广州机械科学研究院有限公司

润滑与密封

CSTPCD北大核心
影响因子:0.478
ISSN:0254-0150
年,卷(期):2024.49(9)