首页|激光-MIG复合角焊缝成形工艺研究

激光-MIG复合角焊缝成形工艺研究

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目前,复合焊接技术研究多关注于薄板拼接焊,角焊缝焊接仍采用单热源,焊缝成形效果差.针对8mm厚的Q235 低碳钢板角焊缝,研究了激光-MIG复合焊接时,各工艺参数对角焊缝成形尺寸及熔池状态的影响.结果表明:MIG弧焊熔池飞溅较大,焊缝熔深、熔宽均较小,加入激光热源后,激光对电弧有一定的稳定作用,熔深、熔宽均增大,余高减小.弧焊熔池尺寸随电流增大而增大,当激光熔池与弧焊熔池耦合较好时,有利于稳定熔池、减少飞溅;随热源间距增大,熔滴不再滴入激光作用区,耦合作用下降;随焊接速度提升,热源在单位长度焊缝作用时间变短,熔深、熔宽下降.当激光功率为1.5 kW,焊接电流为220 A,热源间距为2 mm,焊接速度为600 mm/min时,弧焊熔池与激光熔池耦合好,熔池最为稳定,焊缝成形最佳.
Research on Laser-MIG Hybrid Fillet Weld Forming Process
At present,the research of hybrid welding technology is mostly focused on thin plate splicing welding,and the welding of fillet weld still uses single heat source,the weld forming effect is poor.Aiming at the fillet weld of 8 mm thick Q235 low carbon steel plate,the effects of various process parameters on the forming sizes of the fillet weld and weld pool state during laser-MIG hybrid welding were studied.The results show that the splatter of the MIG arc welding melting pool is large,and the penetration and weld width are small.After adding the laser heat source,the laser has a certain stable effect on the arc,the penetration and weld width increase,and the reinforcement decreases.The size of the arc welding melting pool increases with the current increasing.When the laser melting pool and the arc welding melting pool are well coupled,it is conducive to stabilize the melting pool and reduce the spatter.With the increase of heat source spacing,the droplet no longer drips into the laser action area,and the coulpling effect decreases.With the increase of welding speed,the action time of heat source in unit length weld becomes shorter,and the penetration and weld width decrease.When the laser power is 1.5 kW,the current is 220 A,heat source spacing is 2 mm,the welding speed is 600 mm/min,the coupling between the two molten pools is good,the weld pool is the most stable,and the weld forming is the best.

laser-MIG hybrid weldingfillet weldweld formationstate of weld pool

郎志勇、高延峰、刘书健、张华

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上海工程技术大学 上海市大型构件智能制造机器人技术协同创新中心,上海 201620

激光-MIG复合焊 角焊缝 焊缝成形 熔池状态

上海市地方高等学校能力建设项目

21010501600

2024

热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
年,卷(期):2024.53(1)
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