首页|不同路径下电弧增材制造单层多道热力学分析

不同路径下电弧增材制造单层多道热力学分析

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在增材制造过程中,金属内部的温度、应力演变对成型件质量有着重要影响.本文对电弧增材制造单层多道成型件进行堆焊实验与有限元分析,研究了单层多道成型件的热力演变规律,及沿长边单向、沿长边往复、沿短边单向扫描路径的温度场和应力场规律.结果表明,熔覆层表面的纵向应力释放能力优异,而横向应力数值相对稳定并在一定区域高于纵向应力;沿长边单向扫描的成型件表面散热效果最好,沿长边往复扫描次之,沿短边单向扫描最低;往复扫描可有效避免单向扫描息弧端处的应力集中,沿短边扫描的纵向应力小于沿长边扫描的,横向应力相反.在进行单层多道路径规划时,应权衡好纵向应力与横向应力的应力释放程度.
Thermodynamic Analysis of Single-layer Multi-pass Wire Arc Additive Manufacturing under Different Paths
In the process of additive manufacturing,the evolution of temperature and stress in metal has an important impact on the quality of formed parts.The surfacing experiment and finite element analysis of single-layer multi-pass arc additive manufactured parts were carried out.The thermal evolution law of single-layer multi-pass formed parts and the law of temperature field and stress field under the unidirectional scanning path along the long edge,the zigzag scanning path along the long edge and the unidirectional scanning path along the short edge were studied.The results show that the longitudinal stress release ability of the cladding surface is excellent,while the transverse stress is relatively stable and higher than the longitudinal stress in a certain area.The unidirectional scanning along the long edge has the best heat dissipation effect,followed by zigzag scanning path along the long edge,and the unidirectional scanning along the short edge is the lowest.Zigzag scanning can effectively avoid the stress concentration at the arc end of unidirectional scanning.The longitudinal stress along the short edge is less than that along the long edge,and the transverse stress is opposite.During single-layer multi-pass surfacing,the release degree of longitudinal stress and transverse stress should be weighed.

wire arc additive manufacturingscanning pathtemperature fieldstress field

吴超、雷卫宁、李小平、丛孟启

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江苏理工学院 机械工程学院,江苏 常州 213100

江苏省先进材料设计与增材制造重点实验室,江苏 常州 213100

江苏理工学院 材料工程学院,江苏 常州 213100

电弧增材制造 扫描路径 温度场 应力场

国家自然科学基金江苏省自然科学基金江苏省研究生实践创新计划

51275222BK20161198SJCX201050

2024

热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
年,卷(期):2024.53(7)
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