首页|基于被动视觉的窄间隙管道焊熔池特征分析

基于被动视觉的窄间隙管道焊熔池特征分析

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在窄间隙管道焊接过程中,传统主动视觉激光受限于窄间隙坡口的几何特征无法投射到工件坡口处,且焊缝易被焊丝遮挡无法获取焊缝特征,无法进行焊接质量在线判定.本文通过被动视觉直接获取熔池图像,采用中值滤波降噪、Canny边缘检测、面积滤波筛选、圆拟合手段还原窄间隙焊接熔池的完整轮廓,提取了用来表征熔池轮廓的曲率半径和前进角两个特征参数.管道焊接实验结果表明,焊接电流越大,熔池轮廓曲率半径和前进角越大.分析了熔透状态下的特征参数范围,为后续参数调整提供依据.
Analysis on Weld Pool Characteristics of Narrow Gap Pipe Welding Pool Based on Passive Vision
During the narrow gap pipeline welding process,the traditional active vision laser cannot be projected into the workpiece groove due to the geometric characteristics of narrow gap,and the welding seam is easily blocked by welding wire,therefore the welding seam characteristics cannot be obtained and the welding quality cannot be judged online.The molten pool image was directly obtained through passive vision.The complete profile of welding pool in narrow gap welding was recovered by using median filter noise reduction,Canny edge detection,area filter screening and circle fitting.Two characteristic parameters including the radius of curvature and the advancing angle of the weld pool profile were extracted.The results of pipeline welding experiments show that the larger the welding current is,the larger two characteristic parameters are.The range of the characteristic parameters in penetration state was analyzed to provide a basis for subsequent parameter adjustment.

narrow gap weldingpassive visionimage processingmolten pool characteristics

谢忠奇、丁超、吴涛、张旺、郭彦兵

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上海电机学院 机械学院,上海 201306

中国核工业第五建设有限公司,上海 201512

窄间隙焊接 被动视觉 图像处理 熔池特征

国家自然科学基金

51975346

2024

热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
年,卷(期):2024.53(9)
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