首页|激光熔覆成形过程中变形控制的研究现状及发展趋势

激光熔覆成形过程中变形控制的研究现状及发展趋势

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激光熔覆技术由于能量密度高、稀释率低、熔覆层致密、热影响区小、结合强度高等优点在航空航天、汽车和机械制造等领域得到广泛应用.但是在激光熔覆过程中,热应力和残余应力的存在会导致熔覆件变形,从而影响其精度和性能.因此,针对激光熔覆的变形控制一直是研究的热点和难点.首先介绍了熔覆变形的原因和机制,在此基础上,讨论了传统的熔覆变形控制方法,包括工艺参数优化和扫描路径优化.其中,工艺参数优化以调整激光功率、扫描速度、送粉速度等参数为主,可在一定程度上减轻熔覆件变形,但存在一定局限性.扫描路径优化则是通过优化扫描轨迹,如采用交错扫描、对称扫描等方式来控制熔覆件变形.其次,对温度控制方法进行了概括,包括预热保温、强制冷却等手段.此外,还总结了预变形对熔覆变形控制的作用.最后,介绍了能场辅助技术在熔覆变形方面的控制作用,并对激光熔覆变形控制技术未来的发展方向进行了展望.
Research Status and Development Trends of Deformation Control in Laser Cladding Forming Process
Due to its advantages of high energy density,low dilution rate,dense cladding layer,small heat-affected zone,and high bonding strength,laser cladding technology has been widely applied in fields such as aviation,aerospace,automotive and mechanical manufacturing.However,the existence of thermal stress and residual stress during the laser cladding process can cause the deformation of the cladding parts,thereby affecting their accuracy and performance.Therefore,deformation control in laser cladding is always a hot and difficult research topic.The causes and mechanisms of cladding deformation was first introduced,and then the traditional methods for controlling cladding deformation,including process parameter optimization and scan path optimization were discussed.Process parameter optimization mainly adjusts laser power,scanning speed,powder feeding speed and other parameters,which can reduce the cladding deformation to some extent,but it also has certain limitations.Scan path optimization controls cladding deformation by optimizing the scanning trajectory,such as using staggered scanning and symmetrical scanning.Furthermore,the temperature control methods,including preheating insulation and forced cooling,and the role of pre-deformation in controlling cladding deformation,were summarized.Finally,the control effects of field-assisted technology on laser cladding deformation were introduced and the future development direction of laser cladding deformation control technology was prospected.

laser claddingdeformation controlscan-ning pathtemperature field

李浩、李恺伦、杜宝瑞、姚俊、王殿政、张晓峰、杨海龙、李名雪

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中国科学院 工程热物理研究所,北京 100190

中国科学院大学,北京 100049

激光熔覆 变形控制 扫描路径 温度场

国家自然科学基金资助项目中国科学院轻型动力创新研究院创新引导基金项目

12105314CXYJJ21-ZD-04

2024

热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
年,卷(期):2024.53(12)
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