首页|夹杂物对42CrMo4钢塑性及韧性的影响分析

夹杂物对42CrMo4钢塑性及韧性的影响分析

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风电主轴材质 42CrMo4 钢内部夹杂物的存在导致大锻件热成形中易出现微裂纹等缺陷.针对不同种类的夹杂物进行研究,探究其在热成形中的损伤失效行为.对原铸态 42CrMo4 钢进行取样、抛磨、腐蚀后进行夹杂物形貌的SEM观察与EDS成分检测,并对基体损伤较大的夹杂物做纳米压痕实验以获得其真实的力学性能参数.结果表明:铸态 42CrMo4 钢室温下组织为铁素体和珠光体的共存组织,主要存在Al2O3、TiN、硅酸盐类夹杂物及少量的CaS类夹杂物.纳米压痕实验表征得到在相同载荷下TiN的残余压痕深度最小,说明其塑性变形最小,弹性回复能力最好,Al2O3 次之;室温下基体弹性性能最差,其塑性变形最大.在夹杂物附近观察到了部分孔洞,表明夹杂物较基体硬度大,在成形过程中会破坏基体的连续性,形成裂纹等缺陷从而影响产品质量.
Analysis on Effect of Inclusions on Plasticity and Toughness of 42CrMo4 Steel
The presence of inclusions in the wind power spindle material 42CrMo4 steel leads to defects such as micro-cracks in the hot forming of large forgings.Different types of inclusions were studied to analyze their damage failure behaviour to the matrix in hot forming.The original as-cast 42CrMo4 steel was sampled,polished and corroded for SEM observation and EDS composition testing,nanoindentation experiments was carried out to obtain the real mechanical properties of the inclusions with large matrix damage.The results show that the as-cast 42CrMo4 steel has a coexistence of ferrite and pearlite at room temperature,with the presence of Al2O3,TiN,silicate inclusions and a small amount of CaS inclusions.The residual indentation depth of TiN is the smallest under the same load,indicating that it has the smallest plastic deformation and the best elastic recovery,followed by Al2O3.The matrix has the worst elastic properties at room temperature and its plastic deformation is the largest.Voids are observed in the vicinity of the inclusions,indicating that the inclusions are harder than the matrix and can disrupt the continuity of the matrix during the forming process,leading to cracks and other defects and thus affecting the quality of the product.

42CrMo4 steelhot forminginclusionsmatrixdamage failure

孙振栋、窦存超、郭宁、沈德鹏、刘哲、程林、刘永超、唐炳涛

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齐鲁工业大学(山东省科学院)机械工程学院,山东 济南 250300

金雷科技股份公司,山东 济南 271104

42CrMo4钢 热成形 夹杂物 基体 损伤失效

国家自然科学基金资助项目泰山产业领军人才工程蓝色人才专项项目

52275344TSLS20221101

2024

热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
年,卷(期):2024.53(12)
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