热加工工艺2024,Vol.53Issue(17) :13-19.DOI:10.14158/j.cnki.1001-3814.20221431

基于视觉传感的薄板对接焊缝检测方法研究

Research on Detection Method of Thin Plate Butt Weld Seam Based on Visual Sensing

李冰 白云山 赵宽 胡瑞雪 赵占良 宋立军 董玉召
热加工工艺2024,Vol.53Issue(17) :13-19.DOI:10.14158/j.cnki.1001-3814.20221431

基于视觉传感的薄板对接焊缝检测方法研究

Research on Detection Method of Thin Plate Butt Weld Seam Based on Visual Sensing

李冰 1白云山 1赵宽 1胡瑞雪 2赵占良 3宋立军 3董玉召3
扫码查看

作者信息

  • 1. 华北电力大学自动化系,河北保定 071000
  • 2. 河北交通职业技术学院 汽车工程系,河北 石家庄 050035
  • 3. 北方工程设计研究院有限公司,河北 石家庄 050011
  • 折叠

摘要

为了实现薄板自动对接焊过程中焊缝中心的准确检测,提出了基于主动视觉传感的薄板对接焊缝检测方法.通过对工业相机采集的图像进行颜色分割与亮度分割,消除环境光的干扰;利用轮廓检测与掩模操作消除图像噪声,应用灰度重心法提取激光条纹的中心线,并通过一阶差分方法实现焊缝左右边界及中心的检测.针对激光条纹存在的分断缺陷进行续断连接,以提高焊缝中心检测的准确性.实验结果表明,采用所提方法能够准确检测焊缝边界及中心位置,能够满足薄板对接焊缝的自动焊接需求.

Abstract

In order to achieve the accurate detection of butt weld center during automatic welding of thin plate,a detection method for thin plate butt welding detection based on active visual sensing was proposed.The interference of environmental light was eliminated through color segmentation and brightness segmentation of images collected by industrial camera.The image noise was eliminated by using contour detection and mask operation,and the central line of laser light stripes was extracted by using the gray gravity center method,and the first order differential method was used to achieve the detection of left and right boundaries and weld centers.For segregated defects in laser stripes,interruptions connection was carried out to improve the detection accuracy of the weld center.The results show that using the method can accurately detect the border and center position of the weld seam,and it can meet the automatic welding requirements of thin plate butt weld seam.

关键词

焊缝检测/视觉传感/焊缝中心检测/薄板对接焊

Key words

weld detection/version sensing/weld center detection/thin plate butt welding

引用本文复制引用

出版年

2024
热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
段落导航相关论文