首页|铸件厚度与热处理对RuT450蠕墨铸铁微观组织与力学性能的影响

铸件厚度与热处理对RuT450蠕墨铸铁微观组织与力学性能的影响

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对重卡发动机的蠕墨铸铁缸体不同厚度部分进行取样,采用3D激光显微镜、扫描电子显微镜、电子万能材料试验机以及X射线应力分析仪等分析测试手段,研究了不同铸造厚度蠕墨铸铁RuT450的显微组织、蠕化率、表面残余应力、布氏硬度、拉伸强度等性能,还研究了去应力退火、不同时长的自然时效处理下蠕墨铸铁RuT450的组织变化和力学性能演变规律.结果表明:相对较厚的蠕墨铸铁铸件石墨蠕化率较高;蠕墨铸铁的铸态表层残余应力为压应力,且随试样厚度的增加而逐渐增大;在保证强度指标的前提下适度的退火处理比自然时效能更高效地释放表面残余应力;蠕墨铸铁表面硬度及强度随着试样厚度的增加而逐渐降低,退火处理可进一步降低表面硬度和强度.该研究结论对蠕墨铸铁切削性能评价及优选切削加工工艺提供了重要的理论依据.
Effects of Casting Thickness and Heat Treatment on Microstructure and Mechanical Properties of RuT450 Compacted Graphite Iron
Different thickness parts of compacted graphite cast iron(CGI)cylinder blocks were sampled from heavy truck engines.The microstructure,vermicular rate,residual stress,hardness,and tensile strength of CGI RuT450 with different casting thickness were investigated by using 3D laser microscope,scanning electron microscope(SEM),electronic universal testing machine(UTM),and X-ray stress analyzer,as well as the microstructure changes and mechanical properties of CGI RuT450 after stress relief annealing and natural aging.The results show that the graphite vermicular rate of thicker CGI castings is higher,and the compressive stress that characterizes the as-cast surface residual stress of CGI increases progressively with the increase of the sample thickness.A mild annealing treatment can remove surface residual stress more effectively than natural time efficiency on the premise of ensuring strength index.With an increase in sample thickness,the surface hardness and strength steadily reduce,and annealing treatment can further weaken the surface performance.The research offers a crucial theoretical guidance for assessing cutting performance and optimizing the cutting process of CGI.

compacted graphite ironcasting thicknessannealingaging treatmentvermicular ratemicrostructuremechanical properties

孙志康、刘含莲、郭毅、季良刚、苏瑞、牛佳慧、黄传真

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山东大学高效洁净机械制造教育部重点实验室,山东济南 250061

山东大学先进射流工程技术研究中心,山东济南 250061

中国重汽集团济南动力有限公司,山东济南 250200

山东交通学院工程机械学院,山东济南 250357

燕山大学机械工程学院,河北秦皇岛 066000

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蠕墨铸铁 铸件厚度 退火 时效处理 蠕化率 微观组织 力学性能

国家自然科学基金项目河北省全职引进国家高层次创新型人才科研项目

520753002021HBQZYCXY004

2024

热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
年,卷(期):2024.53(18)
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