热加工工艺2024,Vol.53Issue(19) :50-54,59.DOI:10.14158/j.cnki.1001-3814.20222043

N08825衬里复合管管端堆焊三相区组织和性能研究

Microstructure and Properties Research of Overlay Welding Triple-Phase Zone at End of N08825 Lined Steel Pipe

夏正文 许全光 吴胜强 颜俊杰 刘蔚 董康华 李伟龙
热加工工艺2024,Vol.53Issue(19) :50-54,59.DOI:10.14158/j.cnki.1001-3814.20222043

N08825衬里复合管管端堆焊三相区组织和性能研究

Microstructure and Properties Research of Overlay Welding Triple-Phase Zone at End of N08825 Lined Steel Pipe

夏正文 1许全光 2吴胜强 1颜俊杰 1刘蔚 2董康华 2李伟龙3
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作者信息

  • 1. 浙江天管久立特材有限公司,浙江 湖州 313012
  • 2. 浙江久立特材科技股份有限公司,浙江 湖州 313012
  • 3. 上海核工程研究设计院有限公司,上海 200233
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摘要

衬里复合管是将耐腐蚀合金衬管与碳钢基管经复合成型后形成紧密结合的双金属管道,管端堆焊是保证工程应用可焊性的重要保障.采用衬管机组成型生产N08825直缝焊管,并与基管嵌套后进行水压复合,然后采用双钨极热丝氩弧焊工艺在复合管管端进行填充堆焊,对堆焊焊缝及相邻的衬管、基管的残余应力分布、组织、显微硬度和耐蚀性能进行了分析.结果表明,复合前衬管直焊缝屈服强度为(325±20)MPa,堆焊后的残余应力导致管端内径减小约0.2 mm;堆焊层和相邻的衬管、基管硬度满足API Spec 5LD标准要求;20个批次的堆焊层耐点腐蚀失重率均值约为0.1201 g/cm2;与堆焊焊缝相邻的衬管焊缝耐晶间腐蚀性能与复合前相当,在敏化和不敏化处理条件下,腐蚀率无明显差异,均值约为0.16 mm/a.

Abstract

The lined steel pipe is a kind of tightly bonded bimetallic pipe formed by the composite forming of corrosion-resistant alloy liner and carbon steel backing pipe.The overlay welding at pipe end is an important guarantee for the weldability of engineering applications.The N08825 straight welded pipe was produced by liner unit forming,and it was inserted into the base pipe to produce the composite pipe by hydrostatic composite method.Then the overlay welding at the lined pipe end was carried out by GTAW with double-tungsten and hot wire.The residual stress distribution,microstructure,microhardness and corrosion resistance of the overlay weld and the adjacent liner and parent pipe were studied and analyzed.The results show that the yield strength of the liner straight weld is(325±20)MPa before composite forming.The inner diameter of pipe end is reduced about 0.2 mm because of residual stress after overlay welding.The hardness of the overlay weld and the adjacent liner and parent pipe meets the requirement of API Spec 5LD standard.The average pitting corrosion loss of the overlay weld of 20 batches is about 0.1201 g/cm2.The intergranular corrosion resistance of liner weld adjacent to the overlay weld is similar to that before composite forming.There is no significant difference in the corrosion rate under sensitization and non-sensitization treatment conditions,and the average value is about 0.16 mm/a.

关键词

N08825衬里复合管/堆焊/耐腐蚀性能

Key words

N08825 lined steel pipe/overlay welding/corrosion resistance

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基金项目

浙江省湖州市科技计划项目新材料专项(2020ZD2019)

出版年

2024
热加工工艺
中国船舶重工集团公司热加工工艺研究所 中国造船工程学会船舶材料学术委员会

热加工工艺

CSTPCD北大核心
影响因子:0.55
ISSN:1001-3814
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