首页|基于ABAQUS/FRANC3D的钢轨三维表面裂纹的扩展分析

基于ABAQUS/FRANC3D的钢轨三维表面裂纹的扩展分析

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为分析钢轨三维表面裂纹在轮轨载荷作用下的疲劳扩展路径和应力强度因子的变化,研究钢轨剥离掉块的损伤机理.运用Fortran语言编写用户子程序DLOAD和UTRACLOAD施加轮轨接触应力,利用有限元软件ABAQUS和FRANC3D模拟车轮在钢轨上的移动并分析钢轨三维表面裂纹的应力强度因子随车轮移动的变化情况,并基于PARIS公式和最大周向应力准则对钢轨三维表面裂纹的疲劳扩展行为进行分析.结果表明轮轨载荷仅为赫兹接触压力时,车轮在钢轨表面滚过,裂纹前缘距钢轨表面越深,越易发生扩展,裂纹主要在钢轨的深度方向扩展,可使半圆形裂纹变成长轴在深度方向的椭圆形裂纹;轮轨载荷为赫兹接触压力和滑动摩擦力共同作用时,随着车轮循环次数的增加,表面裂纹的等效应力强度因子Keq不断增大.车轮作用会使距钢轨表面越近的裂纹前缘越易发生扩展,裂纹主要向钢轨的宽度方向扩展,使半圆形裂纹变成形状较为复杂的长轴在钢轨宽度方向的近椭圆形裂纹.
Propagation analysis of rail three-dimensional surface crack based on ABAQUS/FRANC3D
To analyze the fatigue propagation path and stress intensity factor changes of three-dimensional surface cracks on steel rails under wheel rail loads,and to study the damage mechanism of rail peeling off blocks.This article uses Fortran language to write user subroutines DLOAD and UTRACLOAD to apply wheel rail contact stress.The finite element software ABAQUS and FRANC3D are used to simulate the movement of wheels on the rail and analyze the stress intensity factor of three-dimensional surface cracks on the rail as a function of wheel movement.Based on the PARIS formula and the maximum circumferential stress criterion,the fatigue propagation behavior of three-dimensional surface cracks on the rail is analyzed.The results indicate that when the wheel rail load is only Hertz contact pressure,the wheel rolls over the surface of the rail.The deeper the crack front edge is from the surface of the rail,the more likely it is to propagate.The crack mainly propagates in the depth direction of the rail,which can turn a semi circular crack into an elliptical crack with a long axis in the depth direction;When the wheel rail load is combined with Hertz contact pressure and sliding friction force,the equivalent stress intensity factor Keq of the surface crack increases with the increase of the number of wheel cycles.The action of the wheel will make the front edge of the crack closer to the surface of the rail more prone to propagation.The crack mainly extends towards the width direction of the rail,transforming a semi circular crack into a complex shape of a long axis near elliptical crack in the width direction of the rail.

3D crack propagationwheel-rail loadsstress intensity factorpropagation pathFRANC3D

张启洞、闫华东、陈诚、杨康

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中国兵器工业试验测试研究院,陕西华阴 714200

中国核动力研究设计院核反应堆系统设计技术重点实验室,成都 610213

三维裂纹扩展 轮轨载荷 应力强度因子 扩展路径 FRANC3D

国家自然科学基金面上项目

11472230

2024

兵器装备工程学报
重庆市(四川省)兵工学会 重庆理工大学

兵器装备工程学报

CSTPCD北大核心
影响因子:0.478
ISSN:2096-2304
年,卷(期):2024.45(2)
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