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考虑涂层硬度影响的碰摩力模型建立与验证

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为了实现转静子碰摩力快速有效预测,采用经试验修正的碰摩力模型为表征模型,并通过模块化程序设计达到快速求解.以经典Hertz接触碰摩力模型和刮削功碰摩力模型为基础,结合碰摩力试验数据,对两类碰摩力模型进行修正.用Matlab语言开发转静子碰摩力快速求解软件,能够快速完成转静子碰摩动力学方程的计算,获得转子系统的动力学响应以及在碰摩载荷作用下的碰摩力.研究表明,未经修正的经典碰摩力模型由于没有考虑涂层硬度的影响,与试验结果偏差较大,经修正后的碰摩力模型计算结果与试验结果更为接近,尤其修正后的刮削功碰摩力模型预测碰摩力准确度较高,径向碰摩力计算结果与试验结果偏差在6%之内,切向碰摩力偏差在1%以内.且自主开发的碰摩力计算软件求解效率较商用软件有大幅度提升,解决了商用软件显式动力学分析求解速度较低的问题.所提出的碰摩力修正与计算方法,以及所开发的碰摩力快速计算软件,可为转静子系统的间隙设计提供支撑.
Establishment and verification of rubbing force model considering the influence of coating hardness
In order to realize the fast and effective prediction of the rubbing force,the modified friction force model was used as the characterization model,and the modular program design was used to achieve a fast solution.Based on the classic Hertz contact friction force and scraping work friction models,combined with the existing friction test data,the two types of force models were modified.At the same time,the MATLAB language was used to develop a fast solution software for the rotor static system rubbing force,which could quickly complete the calculation of the rotor stator rubbing dynamics equation,and obtained the dynamic response of the rotor system and the rubbing force under the action of rubbing load.The results show that the unmodified classical friction model deviates greatly from the test results due to the lack of consideration of the influence of deep hardness,and the calculated results of the modified friction model are closer to the test results,especially the accuracy of the modified scraping work friction model in predicting the friction force is higher.The deviation between the calculation results of radial rubbing force and the test results is within 6%,and the deviation of tangential rubbing force is within 1%.Moreover,the solution efficiency of the self-developed friction force calculation software is greatly improved compared with the commercial software,which solves the problem of low solution speed of explicit dynamic analysis in the commercial software.The proposed method of correction and calculation of rubbing force,as well as the developed software for the rapid calculation of the rubbing force can provide support for the gap design of the rotary stator system.

hertz contact rubbing force modelscraping work friction modelcoating hardnessrubbing force correctionrapid calculation of rubbing force

慕琴琴、燕群、畅佳琪

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中国飞机强度研究所 强度与结构完整性全国重点试验室,西安 710065

Hertz接触碰摩力模型 刮削功碰摩力模型 涂层硬度影响 碰摩力修正 碰摩力快速计算

2024

兵器装备工程学报
重庆市(四川省)兵工学会 重庆理工大学

兵器装备工程学报

CSTPCD北大核心
影响因子:0.478
ISSN:2096-2304
年,卷(期):2024.45(12)