首页|大口径钢管原位圆管焊接机器人技术的应用与研究

大口径钢管原位圆管焊接机器人技术的应用与研究

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焊接是制造业中的重要工艺,广泛应用于各个领域.随着科学技术的发展,焊接自动化与智能化已成为大趋势,特别是在处理大口径、厚管壁金属输水管道时其优势更明显.鉴于野外作业环境恶劣,传统手工焊接方式已无法满足高质量的焊接要求,为了满足这一要求,管道全位置自动焊接技术应运而生,并在众多领域得到了广泛应用.这项新技术不仅能提高焊接质量,还能确保管线使用的稳定性.经过不断研发与创新,现有的全位置管道自动焊接技术已取得了显著的进步,其中手臂式焊接机器人、旋转式焊接机器人等先进设备已在实际工程中得到广泛应用,极大程度地提高了焊接效率和质量.但旋转式焊接机器人需要笨重的旋转基座进行旋转焊接,其主要适用于在管道加工厂内操作;而手臂式焊接机器人其活动半径易受限;因此,原位圆管焊接机器人技术更能适应大口径输水管道工程钢管焊接作业的需要.依据李家岩水库输水管道工程建设,阐述了对大口径钢管原位圆管焊接机器人技术进行的应用与研究.
Application and Research of In-situ Circular Pipe Welding Robot Technology of Large Diameter Steel Pipes
Welding is one of the traditional important processing methods in manufacturing industry,and its ap-plication field is very wide.With the development of modern information and automation technology,welding automation and intelligence have become an inevitable trend,especially for large-diameter and thick-walled met-al water pipelines.Because the welding of large water pipelines is generally carried out in the field,relying on traditional manual welding can no longer meet the welding requirements.In order to meet this requirement,the pipeline full-position automatic welding technology comes into being and has been widely used in many fields.This new technology can not only improve the welding quality,but also ensure the stability of pipeline use.After continuous research and development and innovation,the existing pipeline all-position automatic welding technology has achieved certain development results,and rotary welding robots and arm welding robots have been applied in practical projects.However,the rotary welding robot needs heavy pipes for rotary weld-ing,which is mainly suitable for pipeline processing plants.However,the movable radius of arm welding robot is easily limited.Therefore,in-situ round pipe welding automation technology can better meet the needs of field welding of large-diameter water pipelines.Based on the construction of the Lijiayan Reservoir water pipeline project,the application and research of large-diameter steel pipe in-situ round pipe welding robot technology is introduced.

Lijiayan Reservoir Water PipelineLarge diameter water pipelineMunicipal projectPipeline instal-lationWelding robotFieldConstruction technology

王雷、李河伶、祝冬雪

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中国水利水电第七工程局有限公司,四川 成都 610213

李家岩水库输水管道 大口径输水管道 市政工程 管道安装 焊接机器人 野外 施工技术

2024

四川水力发电
四川省水力发电工程学会

四川水力发电

影响因子:0.211
ISSN:1001-2184
年,卷(期):2024.43(6)