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煤化工净化装置节能降耗对策研究

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疫情过后随着全国经济回暖,各地掀起了煤化工项目启动建设的浪潮,节能减排、低碳绿色在新型的煤化工行业成为新的焦点。本文主要介绍了甘肃某煤化工公司60万t/a煤制甲醇项目净化装置采取的一系列节能减排、低碳的技术措施。净化装置采用大连理工大学的低温甲醇洗技术,包括CO2吸收塔、H2S浓缩塔、热再生塔、甲醇\水分离塔、尾气水洗塔等五塔工艺,研究表明:对再生系统进行技术改造、硫化氢浓缩塔顶增设尾气分液技术、系统增设两台甲醇过滤器、贫甲醇泵出口增设自控切断阀、进料冷却器人口增设甲醇排液管道、尾气二氧化碳回收利用技术、废水管线改造去制备煤浆和净化气氢碳比优化调整。通过以上技术改造和调整,降低了系统甲醇自身消耗,实现了 CO2回收利用,废水达到了零排放,满足了节能减排的要求。降低了产品单耗,提高了企业经济效益和竞争力。
Research on Energy-Saving and Consumption-Reducing Countermeasures of Coal Chemical Purification Unit
With the resumption of the national economy following the outbreak,a surge in construction activities for coal chemical projects has been observed across the country.Energy saving emission reduction,low-carbon green in the new coal chemical industry has become a new focus.This article mainly introduces a series of energy-saving and emission-reduction,low-carbon technical measures adopted by the purification unit of a 600 000 t/a coal-to-methanol project in a coal chemical company in Gansu Province.The purification device adopts the Rectisol technology of Dalian University of Technology,including five-tower processes such as CO2 absorption tower,H2S concentration tower,thermal regeneration tower,methanol/water separation tower,and tail gas water scrubbing tower.Research has shown that the regeneration system will undergo technological transformation,tail gas separation technology will be added at the top of the hydrogen sulfide concentration tower,two methanol filters will be added to the system,an automatic shut-off valve will be added at the outlet of the lean methanol pump,a methanol discharge pipeline will be added at the inlet of the feed cooler,tail gas carbon dioxide recovery and utilization technology will be used,and wastewater pipeline transformation will be carried out to prepare coal slurry and optimize the hydrogen carbon ratio of the purified gas.Through the above technological transformation and adjustment,the consumption of methanol in the system has been reduced,CO2 recovery and utilization have been achieved,and wastewater has reached zero discharge,meeting the requirements of energy conservation and emission reduction.Reduced product unit consumption,improved economic efficiency and competitiveness of the enterprise.

coal chemical industrypurification processenergy conservation and emission reductionlow carbon greenlow temperature methanol washingproduct unit consumptiontechnical transformationzero emissions

骆建国、石磊、张林通、张青、杨刚刚

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华亭华煤清能煤化工有限责任公司,甘肃平凉 744100

煤化工 净化工艺 节能减排 低碳绿色 低温甲醇洗 产品单耗 技术改造 零排放

2024

山东化工
山东省化工研究院 山东省化工信息中心

山东化工

影响因子:0.249
ISSN:1008-021X
年,卷(期):2024.53(4)
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