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球罐对接焊缝横向裂纹无损检测方法探讨

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对某石油化工厂在制3台LPG球罐对接焊缝,采用外表面100%TOFD检测和100%超声检测。检测过程中发现有横向埋藏缺陷,采用超声检测和γ射线检测对横向缺陷部位进行复验,通过现场解剖渗透检测,分析验证TOFD图谱中横向裂纹的特征。横向裂纹图谱特征是弧形抛物线两端较长,抛物线顶部比较尖锐而且黑白灰度不明显。出现横向裂纹特征图谱时,需要进行补充检测,对横向裂纹筛查确认,同时利用超声检测K1探头对有怀疑的部位进行平行扫查判断是横向裂纹还是点状缺陷。TOFD检测和超声检测组合提高了焊缝横向裂纹TOFD非平行扫查检测结果的准确性,减少了 TOFD非平行扫查检测横向裂纹漏检的概率。
Discussion on Non-Destructive Testing Method for Transverse Crack of Butt Weld of Spherical Tank
The butt welds of three LPG spherical tanks in a petrochemical plant were tested by 100%TOFD detection and 100%ultrasonic detection on the outer surface.Lateral buried defects were found during the inspection.Ultrasonic testing and y-ray testing were used to retest the transverse defects.The characteristics of transverse cracks in the TOFD map were analyzed and verified by on-site anatomical penetration testing.The characteristics of the transverse crack map are that the two ends of the arc parabola are longer,the top of the parabola is sharp and the black and white gray scale is not obvious.When the transverse crack feature map appears,supplementary testing is required to screen and confirm the transverse crack.At the same time,the ultrasonic detection K1 probe is used to perform parallel scanning on the suspected parts to determine whether it is a transverse crack or a point defect.The combination of TOFD detection and ultrasonic detection improves the accuracy of TOFD non-parallel scanning detection results of weld transverse cracks,and reduces the probability of missed detection of transverse cracks by TOFD non-parallel scanning detection.

transverse crack of weldTOFD non-parallel detectionthe anatomy of the validation

王孝祖、吕鑫、宋朝征、张乐兴、廖兵兵、张鹏翀

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机械工业上海蓝亚石化设备检测所有限公司,上海 201600

中国石油吉林石化公司电仪中心(检测中心),吉林龙潭 132000

焊缝横向裂纹 TOFD检测 解剖验证

2024

山东化工
山东省化工研究院 山东省化工信息中心

山东化工

影响因子:0.249
ISSN:1008-021X
年,卷(期):2024.53(14)