时代汽车2024,Issue(24) :135-138.

热气胀技术在无B柱车身上的应用

The Application of Hot Air Inflatable Technology to B-pillarless Car Bodies

聂晓旭 闯超
时代汽车2024,Issue(24) :135-138.

热气胀技术在无B柱车身上的应用

The Application of Hot Air Inflatable Technology to B-pillarless Car Bodies

聂晓旭 1闯超1
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作者信息

  • 1. 浙江极氪汽车研究开发有限公司 浙江 宁波 315000
  • 折叠

摘要

无B柱车身能够显著提升上下车方便性,但车身B柱缺失导致车身刚度较难保证,同时侧碰安全性也受到了一定的挑战,因而限制了无B柱乘用车的发展.热气胀技术可成型变截面闭合管梁,实现模内一体成型,零件刚度好.热气胀管梁抗拉强度可达 1500MPa,且高温成型回弹小、成型精度高.截面膨胀率最高可达 20%,有较高的设计自由度.上述特点使得热气胀管梁适合应用于无B柱车身尤其是大尺寸的无B柱车身中.极氪汽车通过热气胀管梁的应用成功打造了侧门洞开度达2010mm的无B柱车身.

Abstract

The B-pillar body can significantly improve the convenience of getting on and offthe car,but the lack of the B-pillar of the body makes it difficult to ensure the rigidity of the body.And the side impact safety is also challenged to a certain extent,thus limiting the development of B-pillar passenger cars.The thermal expansion technology can form a variable cross-section closed pipe beam to achieve integrated molding in the mold and good stiffness of the part.The tensile strength of the inflatable tube beam can reach 1500MPa,and the rebound is small and the forming accuracy is high after high temperature molding.The cross-section expansion rate can reach up to 20%,and there is a high degree of design freedom.The above characteristics make the hot inflatable tube beam suitable for use in B-pillar-less bodies,especially large-size B-pillar-less bodies.Through the application of thermal inflatable tube beams,ZEEKR has successfully created a B-pillar-free body with a side door opening of 2010mm.

关键词

热气胀/无B柱车身/管成型/汽车制造

Key words

Thermal Inflation/B-Pillarless Body/Tube Molding/Automobile Manufacturing

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出版年

2024
时代汽车
时代汽车

时代汽车

影响因子:0.014
ISSN:1672-9668
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