石化技术与应用2024,Vol.42Issue(5) :319-323.DOI:10.19909/j.cnki.ISSN1009-0045.2024.05.0319

混合碳四全加氢镍系催化剂的制备与性能评价

Preparation and evaluation of nickel based catalysts for full hydrogenation of C4 mixtures

郝昭 陈明林 刘军 董万军 展学成 吕龙刚 马好文
石化技术与应用2024,Vol.42Issue(5) :319-323.DOI:10.19909/j.cnki.ISSN1009-0045.2024.05.0319

混合碳四全加氢镍系催化剂的制备与性能评价

Preparation and evaluation of nickel based catalysts for full hydrogenation of C4 mixtures

郝昭 1陈明林 2刘军 1董万军 1展学成 2吕龙刚 2马好文2
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作者信息

  • 1. 中国石油四川石化有限责任公司 化工一部,四川 成都 611930
  • 2. 中国石油石油化工研究院 兰州化工研究中心,甘肃 兰州 730060
  • 折叠

摘要

使用共沉淀法和挤条成型工艺小试制备了混合碳四全加氢镍系催化剂,考察了反应压力、体积空速、氢烃体积比等加氢工艺条件对催化剂性能的影响;采用打片成型工艺进行催化剂中试放大制备,并对其性能进行了评价.结果表明:在入口温度为室温,反应压力为 2.0 MPa,氢烃体积比为 300,进料体积空速为 2.0 h-1 的优化加氢工艺条件下,小试催化剂可以将混合碳四原料中单烯烃质量分数降低至 1.0%以下;与小试催化剂相比,中试放大催化剂堆积密度和径向抗压碎力分别提高 73%,302%;中试放大催化剂与进口钯系催化剂在 789 h评价周期内的不饱和烃转化率分别为 94.26%,89.72%,前者比后者具有更优的低温加氢活性和加氢稳定性.

Abstract

A nickel based catalyst for the full hy-drogenation of C4 mixtures was prepared by using co-precipitation method and extrusion molding pro-cess in a small scale trial.The effects of hydrogena-tion process conditions such as reaction pressure,volume space velocity,and hydrogen to hydrocarbon volume ratio on catalyst performance were investi-gated.The catalyst was prepared in a pilot scale by using a pressure molding process and its hydrogena-tion performance was evaluated.The results showed that under the optimized hydrogenation process con-ditions of inlet temperature at room temperature,re-action pressure of 2.0 MPa,hydrogen to hydrocarbon volume ratio of 300,and feed volume space velocity of 2.0 h-1,the small scale catalysts could reduce the mass fraction of single olefins in the mixed C4 feed-stock to below 1.0%.Compared with small scale cat-alysts,the bulk density and radial compressive cracking force of the pilot scale catalysts increased by 73%and 302%,respectively.The unsaturated hydrocarbon conversion rates of the pilot scale cata-lysts and imported palladium based catalysts during the 789 h evaluation cycle were 94.26%and 89.72%,respectively.The pilot scale catalysts had better low temperature hydrogenation activity and excellent hy-drogenation stability than the imported palladium based catalysts.

关键词

混合碳四/全加氢/中试放大/镍系催化剂/钯系催化剂/转化率

Key words

C4 mixtures/full hydrogenation/pilot scale-up/nickel based catalyst/palladium based cat-alyst/conversion rate

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基金项目

中国石油天然气股份有限公司科技开发项目(23-LH-33-01)

出版年

2024
石化技术与应用
兰州石化公司石油化工研究院

石化技术与应用

CSTPCD
影响因子:0.491
ISSN:1009-0045
参考文献量10
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