陕西理工大学学报(自然科学版)2024,Vol.40Issue(3) :1-8.

涡旋压缩机齿顶密封条磨损试验分析

Experimental analysis of wear of tooth tip sealing strip in scroll compressor

刘伟 杨观明 李昊 丁晓龙 高婷 陈雪辉
陕西理工大学学报(自然科学版)2024,Vol.40Issue(3) :1-8.

涡旋压缩机齿顶密封条磨损试验分析

Experimental analysis of wear of tooth tip sealing strip in scroll compressor

刘伟 1杨观明 1李昊 1丁晓龙 2高婷 1陈雪辉1
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作者信息

  • 1. 安徽建筑大学 机械与电气工程学院,安徽 合肥 230601
  • 2. 合肥波林新材料股份有限公司,安徽 合肥 230601
  • 折叠

摘要

涡旋压缩机在工作过程中密封条容易磨损,严重时会导致涡旋压缩机寿命降低.采用石墨(C)和聚酰亚胺(PI)对聚醚醚酮(PEEK)材料进行改性,三者按比例混合后利用热压机以365℃热压成型,得到C-PI-PEEK材料.将PEEK材料与改性C-PI-PEEK材料分别与45 号钢球配副,并利用CFT-I型球面摩擦试验机进行摩擦试验,对比在不同载荷下两种材料的磨损性能.同时研究改性C-PI-PEEK材料在不同载荷下的磨损机理,通过扫描电镜(SEM/EDS)和3D激光扫描电子显微镜分析磨损表面转移膜的形成规律.试验结果表明:改性C-PI-PEEK复合材料较纯PEEK材料粗糙度降低,硬度增加;在不同载荷下改性C-PI-PEEK复合材料摩擦系数变小,磨损率低;C-PI-PEEK复合材料随着载荷的增加,磨损机理由疲劳磨损向粘着磨损和磨粒磨损转变,并伴有氧化磨损.

Abstract

The scroll compressor seal wears seriously in the working process,resulting in the scroll compressor life reduction.The PEEK material was modified by C and PI,and then mixed proportionally by hot press at 365℃to obtain C-PI-PEEK material.The PEEK material and the modified material C-PI-PEEK were paired with 45 steel balls respectively,and the friction experiment was carried out by CFT-I spherical friction testing machine,and the wear properties of the two materials were compared under different loads.At the same time,the wear mechanism of modified C-PI-PEEK material under different loads was studied,and the formation rule of transfer film on the friction surface was analyzed by scanning electron microscopy(SEM/EDS)and 3D laser scanning electron microscopy.The experimental results show that the modified C-PI-PEEK composite has lower roughness and higher hardness than pure PEEK.The modified C-PI-PEEK composite has little friction coefficient and low wear rate under different loads.With the increase of load,the wear mecha-nism of the C-PI-PEEK composite changes from fatigue wear to adhesive wear and abrasive wear,accompanied by oxidation wear.

关键词

涡旋压缩机/密封材料/C-PI-PEEK材料/磨损机理

Key words

scroll compressor/sealing material/C-PI-PEEK material/wear mechanism

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基金项目

安徽省重点研发计划(202104a05020049)

安徽省高等学校自然科学研究重点项目(2022AH050257)

安徽省高等学校杰出青年科研项目(2022AH020025)

出版年

2024
陕西理工大学学报(自然科学版)
陕西理工学院

陕西理工大学学报(自然科学版)

影响因子:0.425
ISSN:2096-3998
参考文献量20
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