首页|层厚和模型底角对FDM表面成型质量的影响研究

层厚和模型底角对FDM表面成型质量的影响研究

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轮廓表面粗糙度是影响熔融沉积成型(FDM)模型质量的关键因素,为了揭示层厚和模型底角对粗糙度的影响机理和规律,对FDM成型机理、软件切片算法、硬件实际工况进行分析,并构建了数学模型来研究垂直直线型轮廓和倾斜直线型轮廓.根据FDM成型机理,建立数学表达式,采用MATLAB软件进行运算分析,研究了层厚和模型底角两个参数对成型件表面粗糙度的影响规律.为了验证数学模型的有效性,设计二因素三水平正交试验,通过超景深显微镜观察发现,在层厚取最小值,模型底角取最大值时,成型件表面质量最佳.这与仿真结果一致.研究结论为提高表面粗糙度指明了方向,同时也为实际成型件的工艺参数优化提供了理论依据.
Study on the effect of layer thickness and model bottom angle on the quality of FDM surface molding
Contour surface roughness is a key factor affecting the quality of fused deposition molding(FDM)model,in order to reveal the mechanism and law of the influence of layer thickness and model bottom angle on the roughness,the FDM molding mechanism,software slicing algorithm,and the actual working con-ditions of the hardware are analyzed,and a mathematical model is constructed to study the vertical linear con-tour and inclined linear contour.According to the FDM molding mechanism,mathematical expressions are es-tablished,and MATLAB software is used for operation and analysis to study the influence of two parameters,namely,layer thickness and model bottom angle,on the surface roughness of molded parts.In order to verify the validity of the mathematical model,a two-factor three-level orthogonal test is designed,and it is found that the surface quality of the molded part is best when the layer thickness takes the minimum value and the model bottom angle takes the maximum value through the super depth-of-field microscope.This is consistent with the simulation results.The conclusion of the study points out the direction for improving the surface roughness,and also provides a theoretical basis for the optimization of the process parameters of the actual molded parts.

surface roughnessmathematical modelingfused deposition moldingparameter optimiza-tionforming mechanism

李安军、王燕燕、邱源、蔡佰成

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陕西理工大学机械工程学院,陕西汉中 723000

表面粗糙度 数学建模 熔融沉积成型 参数优化 成型机理

2024

陕西理工大学学报(自然科学版)
陕西理工学院

陕西理工大学学报(自然科学版)

影响因子:0.425
ISSN:2096-3998
年,卷(期):2024.40(5)