工程与试验2024,Vol.64Issue(3) :15-20.DOI:10.3969/j.issn.1674-3407.2024.03.004

卡尔曼滤波对滚动轴承屑末异常的故障诊断研究

Research on Fault Diagnosis of Abnormal Debris of Rolling Bearing by Kalman Filter

杨铮鑫 刘轩彤 郭军辉 党鹏飞 田野
工程与试验2024,Vol.64Issue(3) :15-20.DOI:10.3969/j.issn.1674-3407.2024.03.004

卡尔曼滤波对滚动轴承屑末异常的故障诊断研究

Research on Fault Diagnosis of Abnormal Debris of Rolling Bearing by Kalman Filter

杨铮鑫 1刘轩彤 1郭军辉 1党鹏飞 1田野2
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作者信息

  • 1. 沈阳化工大学机械与动力工程学院,辽宁 沈阳 110142
  • 2. 中航试金石检测科技(大厂)有限公司,河北 廊坊 065300
  • 折叠

摘要

为了实时地在线监控滚动轴承的运行状态和故障情况,可以选择检测滑油中屑末数量、大小等特征参数作为重要指标.本文搭建了一套针对滚动轴承的屑末在线检测系统,通过读取传感器数据发现,轴承在 3900r/min转速下,70μm~90μm铁磁性屑末的数量出现异常变化.利用卡尔曼滤波进行分析,其预测信号可以准确地反映铁磁性屑末实际的变化规律,且对于突发信号十分敏感,可以实现故障前的及时预警.为确定轴承故障的具体位置,对轴承在 3900r/min转速下的振动信号进行时域分析和频谱分析,并在此基础上进行包络谱分析,结果表明,轴承存在内圈损伤,滚动体也有一定程度的磨损.

Abstract

In order to online monitor the status and fault conditions of rolling bearing in real time,the characteristic parameters such as the number and size of debris in lubricating oil can be selected as important indicators.In this paper,a debris online detection system for rolling bearing is built.By reading the sensor data,it is found that the number of ferromagnetic debris in the range of 70μm~90μm changes abnormally at the speed of 3900r/min.The Kalman filter is used for analysis,and its predicted signal can more accurately reflect the actual change law of ferromagnetic particles.Kalman filter is very sensitive to sudden signals,which can realize the timely warning before failure.In order to determine the specific location of bearing fault,time-domain analysis and frequency spectrum analysis are performed on the vibration signal of the bearing at 3900r/min.On this basis,envelope spectrum analysis is further carried out.The results show that the inner race of the bearing has damage and the rolling element also has certain wear.

关键词

滚动轴承/屑末检测/卡尔曼滤波/包络谱

Key words

rolling bearing/debris detection/Kalman filter/envelope spectrum

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基金项目

国家自然科学基金(12002219)

辽宁省科技厅自然科学基金计划项目(2022-NLTS-18-02)

辽宁省科学技术计划项目(2022JH2/101300077)

辽宁省科学技术计划项目(2023JH2/101600062)

横向项目(2022210101003328)

出版年

2024
工程与试验
长春试验机研究所有限公司 中国仪器仪表学会试验机分会

工程与试验

影响因子:0.198
ISSN:1674-3407
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