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甲醇水蒸气重整制氢过程的能耗和经济性分析

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以工业甲醇制氢装置的工艺参数为基础,利用Aspen Plus软件建立了甲醇水蒸气重整制氢工艺模型,对甲醇制氢过程的反应热力学进行探讨,分析各主要工艺参数对制氢过程中能耗、物耗、成本和碳排放强度的影响.结果表明:反应温度升高有利于甲醇转化率的提升,但会导致CO选择性上升而氢气产率下降;在温度为240 ℃、压力为1.5 MPa、水醇摩尔比为1.8、变压吸附(PSA)单元氢气收率为90%的优化工况条件下,甲醇水蒸气重整制氢过程的甲醇单耗、综合能耗、碳排放强度和氢气成本分别为5.96 kg/kg、1 185.98 kgOE/t(1 kgOE=41.8 MJ)、10.45 kg/kg和17.46元/kg;较高的反应压力和PSA单元氢气收率、较低的水醇摩尔比和反应温度有利于甲醇制氢过程的节能减排;而从氢气成本的角度出发,对甲醇水蒸气重整制氢过程影响由强到弱的顺序为:PSA单元氢气收率>水醇摩尔比>反应压力>反应温度.
ANALYSIS OF ENERGY CONSUMPTION AND ECONOMY OF HYDROGEN PRODUCTION FROM METHANOL STEAM REFORMING
Based on the processing parameters of industrial hydrogen production from methanol,a process model of hydrogen production from methanol steam reforming was established by using Aspen Plus software.The reaction thermodynamics of methanol steam reforming was discussed,and the effects of various parameters on energy consumption,material consumption,hydrogen cost,and CO2 emission intensity in the hydrogen production process were analyzed.The results showed that the conversion of methanol increased with the increase of reaction temperature,but the CO selectivity increased and the hydrogen yield decreased.Under the optimum conditions of a temperature of 240 ℃,a pressure of 1.5 MPa,a molar ratio of water to alcohol of 1.8,and a PSA unit H2 yield of 90%,the methanol consumption,comprehensive energy consumption,CO2 emission intensity and hydrogen cost of the process were 5.96 kg/kg,1 185.98 kgOE/t(1 kg OE=41.8 MJ),10.45 kg/kg and 17.46 Yuan/kg,respectively.Higher reaction pressure and PSA unit H2 yield,lower molar ratio of water to alcohol and reaction temperature were beneficial to energy saving and CO2 emission reduction in the process of methanol hydrogen production.The order of influence on hydrogen production by steam reforming of methanol dereases as follows:H2 yield of PSA unit>molar ratio of water to alcohol>the reaction pressure>the reaction temperature.

hydrogenmethanol to hydrogensteam reformingenergy consumptionCO2 emission intensity

刘铉东、张颖超、栾学斌、徐润、侯朝鹏、夏国富

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中石化石油化工科学研究院有限公司,北京 100083

石油和化学工业规划院

氢气 甲醇制氢 水蒸气重整 能耗 碳排放强度

国家自然科学基金企业创新发展联合基金项目

U20B6002

2024

石油炼制与化工
中国石油化工股份有限公司石油化工科学研究院

石油炼制与化工

CSTPCD北大核心
影响因子:0.825
ISSN:1005-2399
年,卷(期):2024.55(9)