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脱壳间隙自由可调式花生脱壳装置设计与试验

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针对现有脱壳间隙不可自由调节、机械损伤率高、花生品种适应性差等问题,设计了一款脱壳间隙自由可调式花生脱壳装置.脱壳装置上部采用导杆、导套、压缩弹簧等构成脱壳间隙自由可调揉搓摆臂,下部固定有编织筛网,上下装置组成的弧形腔室构成脱壳室;揉搓摆臂驱动装置由可调速电机带动曲柄摇杆机构进行往复揉搓运动.其中,为验证间隙自由可调揉搓摆臂运行可靠平稳性,对其需满足的设计要求进行验算,确定了当弹性装置高径比为3.7和弹簧许用安全系数为2.6时,满足作业要求;对曲柄摇杆机构的设计参数和脱壳运动状态进行运动学和脱壳力学分析研究,确定了当摇杆与竖直方向夹角为40°和弹簧压缩行程为12 mm时,弹簧装置可承受最大载荷为710 N,能够满足往复揉搓运动学和脱壳力学性能要求.最后以对该装置脱壳性能影响较大的可调速电机转速为试验因素,以豫花22为试验对象,进行脱壳性能试验.试验结果表明:当电机转速为1 600 r·min-1时,脱净率为98.6%,破损率为2.4%,发芽率为98.8%,满足行业花生脱壳质量要求.
Design and Experiment of Peanut Sheller with Free Adjustable Sheller Gap
Most of the existing peanut shelling devices use physical hard extrusion structures for operation,which have high mechanical damage rates and poor adaptability to peanut varieties,therefore,a peanut shelling device with freely adjustable shelling gaps has been developed.The upper part of the shelling device is composed of guide rods,guide sleeves,compression springs,etc.,which form a freely adjustable rubbing and swinging arm for the shelling gap.The lower part is fixed with a woven screen mesh,and the arc-shaped chamber composed of the upper and lower devices forms the shelling chamber;the rubbing swing arm driving device is driven by a variable speed motor to drive the crank rocker mechanism for reciprocating rubbing motion.To verify the reliable and stable operation of the freely adjustable gap rubbing arm,the design requirements that it needs to meet were verified.It was determined that when the height to diameter ratio of the elastic device is 3.7 and the allowable safety factor of the spring is 2.6,it meets the operational requirements;the kinematic and mechanical analysis was conducted on the design parameters and shelling motion state of the crank rocker mechanism.It was determined that when the angle between the rocker and the vertical direction is 40 ° and the spring compression stroke is 12 mm,the spring device can withstand a maximum load of 710 N,which can meet the requirements of reciprocating rubbing kinematics and shelling mechanics.Finally,the speed of the variable speed motor,which has a significant impact on the shelling performance of the device,was taken as the experimental factor,and the shelling performance experiment was conducted on Yuhua 22.The results show that when the motor speed is 1 600 r·min-1,the shelling rate is 98.6%,the damage rate is 2.4%,and the germination rate is 98.8%,which meets the quality requirements for peanut shelling in the industry.

free adjustable gapshelling devicestructural design analysisexperimental study

吴亚滨、孙千涛、刘龙、刘道奇、钱凯、陈凯阳、孙文喜、王东伟、张玺

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河南省农业科学院长垣分院,河南长垣 453400

河南省花生耕种收加工智能设备工程研究中心,郑州 450008

青岛农业大学机电工程学院,山东青岛 266109

间隙自由可调 脱壳装置 结构设计分析 试验研究

国家花生产业技术体系建设项目河南省科技攻关计划

CARS-14232102110302

2024

沈阳农业大学学报
沈阳农业大学

沈阳农业大学学报

CSTPCD北大核心
影响因子:0.667
ISSN:1000-1700
年,卷(期):2024.55(2)
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