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一种节能涂料的效果研究及其在常压炉上的应用

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该文对水性陶瓷微粒节能涂料进行了室内节能效果研究,研究结果表明:3~4 mm涂层能降低热能设备外壁面散热损失30%以上.同时,为进一步降低企业Ⅱ常减压装置常压炉外壁表面温度和热流密度,减少散热损失、提高炉热效率,将该涂料应用于生产现场,通过改造前后散热数据分析和装置DSC数据分析,改造后常压炉年回收热量约1.162×1010 kJ,每吨进料量燃料消耗平均下降约0.138 Nm3,该涂料节能降耗效果显著.经研究及应用认证,该涂料不但可实现降低热能设备外壁面温度、热流密度和散热损失等功能,达到节能降耗目的,同时材料环保并能有效防止保温层下设备基材的腐蚀、延长使用寿命.
Study on the Effect of an Energy-Saving Coating and its Application in Atmospheric Furnace
In this paper,the indoor energy-saving effect of water-based ceramic particle energy-saving coating is studied.The results show that the 3~4 mm coating can reduce the heat dissipation of the outer wall of thermal equipment by more than 30%.At the same time,in order to further reduce the surface temperature and heat flux of the outer wall of the atmospheric furnace of the atmospheric pressure unit Ⅱ,reduce heat dissipation and improve the thermal efficiency of the furnace,the water-based ceramic particle energy-saving coating is applied in the atmospheric furnace,and the heat dissipation data and DSC data of the device are analyzed before and after the transformation.After the transformation,the annual recovery heat of atmospheric pressure furnace is about 1.162×1010 kJ,and the average fuel consumption per ton of feed is reduced by about 0.138 Nm3.The energy-saving and consumption reduction effect of the coating is remarkable.After indoor research and practical use certification,the new coating can not only reduce the external wall temperature,heat flux and heat dissipation loss of thermal energy equipment,achieve energy saving and consumption reduction purposes,while the material is environmentally friendly and can effectively prevent the corrosion of the equipment substrate under the thermal insulation layer and extend the service life.

energy-saving coatingwater-basedatmospheric pressure furnaceenergy saving and consumption reductionthe"dual-carbon"economyheat lossthermal efficiency

冯华楠

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中国石油化工股份有限公司安庆分公司,安徽安庆 246000

节能涂料 水性 常压炉 节能降耗 双碳经济 散热损失 热效率

2024

石油石化绿色低碳
中国石油化工集团公司经济技术研究

石油石化绿色低碳

影响因子:0.23
ISSN:2095-0942
年,卷(期):2024.9(6)