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聚乙烯燃气管道焊接过程平稳特征分析方法

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聚乙烯燃气管道焊接过程的平稳性是影响其焊接质量的重要因素.以焊接过程压力监测数据为研究对象,通过几何特征分割监测序列实现降维,对各阶段进行曲线拟合,由拟合函数的导数信息构造稳态指数定量表征焊接过程工艺参数平稳性.同时,挖掘历史稳态数据确定阈值,实现了对各阶段焊接压力的平稳性评价与稳态判断.分析工艺过程平稳性特征,为焊接质量评价提供过程性质量依据.采用改进的基于正交距离特征点的数据分段方法将焊接压力监测时间序列划分为不同焊接阶段,然后提出基于分段叠加拟合的平稳性特征分析方法,利用一阶、二阶导数构造了稳态指数,定量表征各阶段的平稳性.利用热熔焊接压力数据进行实例分析,验证了文章提出的方法可以实现对焊接过程压力数据平稳性的定量特征.
Method for Extracting Stationary Features During the Welding Process of Polyethylene Gas Pipelines
The stationarity of the welding process of polyethylene gas pipelines is an important factor affecting their welding quality.Taking the pressure monitoring data of the welding process as the research object,dimensionality reduction is achieved through geometric feature segmentation of the monitoring sequence.Curve fitting is performed on each stage,and a steady-state index is constructed based on the de-rivative information of the fitting function to quantitatively characterize the stationarity of the welding process parameters.At the same time,by mining historical steady-state data to determine the threshold,the stability evaluation and steady-state judgment of welding pressure at each stage were achieved.The stationary characteristics of the process was extracted to provide a process quality basis for welding quality e-valuation.Using an improved data segmentation method based on orthogonal distance feature points,the welding pressure monitoring time series is divided into different welding stages.A stationary feature extraction method based on segmented superposition fitting is proposed,and a steady-state index is constructed using first-order and second-order derivatives to quantitatively represent the stationarity of each stage.The example analysis result using the hot melt welding pressure data has verified that the method proposed in this paper can quantitatively characterize the stationarity of welding process pressure data.

polyethylene gas pipelinewelding processstationary feature extractioncurve fittingsteady-state index

冯章柯、田云祥

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陕西城市燃气产业发展有限公司 陕西 西安 710016

聚乙烯燃气管道 焊接过程 平稳特征提取 曲线拟合 稳态指数

2024

石油管材与仪器
中国石油集团 东方地球物理勘探有限责任公司

石油管材与仪器

影响因子:0.129
ISSN:1004-9134
年,卷(期):2024.10(4)