石油管材与仪器2024,Vol.10Issue(6) :55-60.DOI:10.19459/j.cnki.61-1500/te.2024.06.009

X80钢管管端偏析原因及其对管体组织和性能的影响研究

Causes of Segregation Defects at the End of Pipe and Its Influence on the Microstructure and Properties of Pipe Body

齐丽华 王磊 张俊明 李云玲 王波 杨耀彬
石油管材与仪器2024,Vol.10Issue(6) :55-60.DOI:10.19459/j.cnki.61-1500/te.2024.06.009

X80钢管管端偏析原因及其对管体组织和性能的影响研究

Causes of Segregation Defects at the End of Pipe and Its Influence on the Microstructure and Properties of Pipe Body

齐丽华 1王磊 2张俊明 3李云玲 4王波 5杨耀彬1
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作者信息

  • 1. 中国石油集团工程材料研究院有限公司,油气钻采输送装备全国重点实验室 陕西 西安 710077
  • 2. 国家管网集团西部管道公司 新疆 乌鲁木齐 830001
  • 3. 国家石油天然气管网集团有限公司 北京 100010
  • 4. 钢铁研究总院分析测试所 北京 100081
  • 5. 宝山钢铁股份有限公司钢管条钢事业部制造管理部 上海 201999
  • 折叠

摘要

采用实心焊丝熔化极气体保护焊方法(GMAW)进行现场对接环焊焊接,焊后环焊缝PAUT(+TOFD)无损检测结果不合格,发现其环焊热影响区存在疑似"分层"缺陷.采用磁粉、渗透和超声波探伤法对超标缺陷进一步检测,该超标缺陷为偏析缺陷.采用金相和扫描电镜能谱分析等方法对缺陷的性质和特点进行分析,并结合钢板的炼钢和连铸工艺进行缺陷成因分析.结果表明,降速后的后续板坯的连续大幅、较长时间降速是导致明显偏析的主要原因,MnS和Nb、Ti碳氮化物偏聚析出,偏析带位置维氏硬度不符合DEC-NGP-S-PL-003-2020-1《输气管道工程钢管通用技术规格书》的要求,但含有该缺陷的管体拉伸强度、冲击韧性和落锤试验结果均符合DEC-NGP-S-PL-003-2020-1的要求.

Abstract

Gas shield solid wire welding process(GMAW)was used for on-site girth welding in a pipeline project.The PAUT(with TOFD)nondestructive testing results of the girth weld after welding failed,and suspected delamination defects were found in the heat-affected zone(HAZ)of the girth weld.The out-of-tolerance defects were further identified as segregation defects by magnetic particle,penetration and ultrasonic detection.The properties and characteristics of defects are analyzed by means of metallography,and analysis of SEM energy spec-trum,and the causes of defects are analyzed in combination with steel making and rolling processes.It is found that the continuous large and long-term decelerations of subsequent plates are the main factors leading to obvious segregation.MnS,Nb and Ti carbon nitride segre-gates and precipitates,and the Vickers hardness of the segregation zone does not meet the requirements of DEC-NGP-S-PL-003-2020-1《Specification of Steel Pipe for Gas Pipeline Project》.However,the tensile strength,impact toughness and DWTT of the pipe body contai-ning the defect meet the requirements of DEC-NGP-S-PL-003-2020-1.

关键词

无损检测/力学性能/连铸工艺/偏析缺陷/X80

Key words

non-destructive testing/mechanical properties/continuous casting process/segregation defect/X80

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出版年

2024
石油管材与仪器
中国石油集团 东方地球物理勘探有限责任公司

石油管材与仪器

影响因子:0.129
ISSN:1004-9134
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