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钢箱体补偿收缩自密实混凝土的研究与应用

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为了满足国道109新线高速安家庄特大桥转体支座球绞及左右幅转盘内C50自密实微膨胀混凝土的浇筑要求,通过采用复配高稳健型超长保坍减水剂及配合比优化,实现了混凝土 4 h以上的工作性保持.该减水剂由多组分组成,包括高稳健型缓释E型母液、减水母液、保坍母液、凝结时间调节剂和状态调节剂,是实现自密实混凝土超长工作性保持的关键措施;在水泥+矿粉+粉煤灰+膨胀剂的胶凝体系内复掺5%的硅灰,不仅改善了混凝土的流变性能,使剪切应变降低,流速更快,有利于混凝土的自密实,还使浆体结构更加稳定,减少了离析泌水现象,从而提高了混凝土凝结硬化后的强度与耐久性;按照保坍性要求优选水泥和骨料,从改善整体级配角度优化配合比,进一步提高了自密实混凝土工作性的超长保持性能.超长工作性保持的自密实混凝土成功应用于109国道安家庄特大桥工程,为安家庄特大转体斜拉桥提前封顶提供了有力的技术保障.超长工作性保持的自密实混凝土的配制与应用,为偏远地区需要长距离运输及具有特殊技术要求的工程施工提供了有效的解决方案,可为同类工程提供借鉴.
Research and Application of Shrinkage-compensating Self-compacting Concrete for Steel Box Structure
In order to meet the pouring requirements of C50 self compacting(SC)micro-expansive concrete in the spherical hinge of swivel support and the left and right turntables of Anjiazhuang grand bridge of the new line of na-tional highway 109,the workability of concrete was maintained for more than 4 hours by compound high robust super long slump reducing agent and mix proportion optimization.The reducing agent is composed of multiple compo-nents,including high robust slow-release E-type mother liquor,water reducing mother liquor,slump retaining mother liquor,setting time regulator and state regulator,which is the key measure to maintain the super long work-ability of self-compacting concrete(SCC);Adding 5%silica fume into the cementitious system of cement+mineral powder+fly ash+expansive agent can not only improve the rheological properties of concrete to reduce the shear strain and speed up the flow rate,which is conducive for SCC,but also make the slurry structure more stable,re-duce the segregation and bleeding phenomenon to improve the strength and durability of concrete after setting and hardening;According to the requirements of slump retention,cement and aggregate are preferred.The mix propor-tion is optimized from the perspective of improving the overall grading,which further improves the super long reten-tion performance of SCC workability.The SCC has been successfully applied to the Anjiazhuang super large bridge project of national highway 109,which provides a powerful technical guarantee for the early capping.The prepara-tion and application of SCC with ultra long workability maintenance provides an effective solution for engineering construction in remote areas requiring long-distance transportation and special technical requirements,as well as similar projects.

super-long workability retentionself-compacting concretecompensating shrinkagesilica fumeex-pansion agent

葛运成、孙义、张硕、文俊强、张春祥、杨荣俊

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北京市高强混凝土有限责任公司,北京 100071

超长工作性保持 自密实混凝土 补偿收缩 硅灰 膨胀剂

2024

市政技术
中国市政工程协会 北京市政路桥股份有限公司 北京市政建设集团有限责任公司 北京市市政工程研究院

市政技术

影响因子:0.385
ISSN:1009-7767
年,卷(期):2024.42(12)