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某型大制动力液压制动夹钳制动性能试验研究

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为满足城市轨道交通低地板有轨电车制动系统安装空间小、制动减速度大、制动响应快的需求,设计研发液压制动系统,并根据系统配置及制动计算要求研发了大制动力的液压制动夹钳,其结构紧凑、能量密度高.在完成制动夹钳研发后,对其进行了例行试验与型式试验,试验结果均满足制动系统设计指标.大制动力夹钳制动时支撑及承载结构形变量较大,为了验证制动夹钳装车后正式运营后动态制动性能,选择 1∶1制动试验台进行动态试验,在不同速度等级与不同输出力工况下,对制动夹钳的制动力矩、制动盘平均最高温度、平均摩擦系数、制动速度、制动减速度等影响制动性能关键参数进行分析,结果表明制动夹钳在各工况下制动性能稳定,满足车辆运营的使用要求.
Experimental Study on Braking Performance of the Hydraulic Brake Caliper with Large Braking Force
In order to meet the requirements of small installation space,large braking deceleration and fast braking response of the low floor tram braking system of urban rail transit,the hydraulic braking system is designed and used,and the hydraulic brake caliper with large braking force is developed according to the braking calculation requirements with compact structure and high energy density.After the production and assembly of the brake caliper,the routine test and type test were carried out,and the test results met the system design index.In order to approve the braking performance of the brake caliper when it is officially put into operation after loading,the 1∶1 brake test bench is selected for dynamic test.Under different speed levels and different output force conditions,related parameters are analyzed such as the brake torque of the brake caliper,the average maximum temperature of the brake disc,the average friction coefficient,the brake speed,the brake deceleration and other key parameters affecting the braking performance.The results show that the braking performance of the brake caliper is stable under various working conditions and meets the requirements of vehicle operation.

large braking forcehydraulic brake clampbraking performancedynamic test

张敬斌、杨磊、刘帅

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中车青岛四方车辆研究所有限公司 技术中心,山东青岛 266031

大制动力 液压制动夹钳 制动性能 动态试验

2024

铁道机车车辆
中国铁道科学研究院 中国铁道学会牵引动力委员会

铁道机车车辆

北大核心
影响因子:0.254
ISSN:1008-7842
年,卷(期):2024.44(4)
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