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城轨车辆检修周期延长研究

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文中给出了一种通过以可靠性为中心的维修(Reliability Centered Maintenance,RCM)分析和实车试验探索等手段开展城轨车辆检修周期延长研究的方法,通过检修规程结构化、故障影响评估以及可靠度建模等方式对检修项点做筛选,进而设计并执行列检、定修、架修间隔延长探索试验.通过梳理试验结果发现,列检间隔由 2 日延长至 4 日后,列车每万公里故障率处于持平状态;定修由 15 万km延长至 20万km后,故障率与之前处于同一水平,且主要磨耗件符合运营规范要求;架修由 60万km延长至 70万km后,制约项点的功能退化特征满足要求.研究结论有效支撑了车辆修程优化设置,对降低车辆全寿命周期维护成本具有重要意义.
Research on Prolonging Maintenance Cycle of Urban Rail Vehicles
This paper presents a method to carry out research about maintenance cycle extension for urban rail vehicles by means of RCM(Reliability Centered Maintenance)analysis and exploration test.Firstly,the maintenance items were screened by means of procedure structuring,fault impact assessment and reliability modeling calculation,and then the exploration tests of daily inspection,periodical maintenance and intermediate repair were designed and carried out.From the test results,it is found that after the inspection interval extended from 2 days to 4 days,the failure rate of trains per 10,000 kilometers is in a flat state.After the periodical maintenance is extended from 150,000 km to 200,000 km,the failure rate is at the same level as before,and the main wear parts meet the requirements of operation specifications.After the intermediate repair was extended from 600,000 km to 700,000 km,the functional degradation characteristics of the restriction items met the requirements.The research conclusion effectively supports the optimal setting of repair process and has important significance for reducing the maintenance cost of vehicle life cycle.

urban rail vehiclemaintenance cyclereliability centered maintenanceinterval exploration

刘东宇、袁帅、马永超、汤劲松、孟祥振、尹崇宏

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天津轨道交通运营集团有限公司,天津 300382

中车青岛四方车辆研究所有限公司,山东 青岛 266031

城轨车辆 检修周期 以可靠性为中心的维修 间隔探索

2024

铁道机车车辆
中国铁道科学研究院 中国铁道学会牵引动力委员会

铁道机车车辆

北大核心
影响因子:0.254
ISSN:1008-7842
年,卷(期):2024.44(6)