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箱梁蒸养参数研究与水化热分析

Analysis of Steam Curing Parameters and Hydration Heat of Box Girders

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为探究蒸汽养护条件对30 m跨度箱梁C50混凝土力学性能以及水化热效应的影响,开展蒸汽养护试验,分别讨论了恒温温度(40、45、50℃)和恒温时间(12、16、24 h)两组参数在2、3、7、28 d龄期时对混凝土抗压强度及弹性模量发展的影响.基于蒸汽养护试验分析结果拟定了试验梁蒸养参数及方案,开展现场试验监测试验梁的水化热温度并测试随梁养护试件的力学性能,验证了养护方案的合理可行,并建立了热传导有限元模型分析箱梁蒸养期间的温度场.结果表明:混凝土的抗压强度和弹性模量均与恒温温度和恒温时间正相关,但过高的恒温温度或过长的恒温时间可能对混凝土后期强度造成不利影响;结合梁场现场试验,建议恒温温度为45℃,恒温时间为16 h,早龄期混凝土抗压强度与弹性模量均满足预应力张拉要求;为避免产生裂缝,蒸养过程中的升温、降温速率均应严格控制,且早龄期混凝土水化热过程中梁体的温度梯度应适当;夏季制梁蒸养升温较易而降温较难,可采用预先升温和提前降温的方式,优化蒸养各阶段的时长分配,促进混凝土水化热温度的平稳过渡.
In order to investigate the influence of different steam curing conditions on the mechanical properties and hydration heat effect of 30 m box girder using C50 concrete,a steam curing test was conducted.The effects of two sets of parameters including constant temperature(40,45,50 ℃)and its duration(12,16,24 h),on the development of compressive strength and elastic modulus at ages of 2,3,7,and 28 d were discussed.Based on the results of the steam curing test,steam-curing parameters and a testing scheme for the girder were proposed.In the field test,the hydration heat temperature of the girder was monitored,and the mechanical properties of specimens cured along with the girder were tested.The rational feasibility of the curing scheme was thereby verified.A finite element model was established to analyze the temperature field during steam curing.The results show that the concrete compressive strength and the elastic modulus are positively correlated with both constant temperature and its duration while excessively high temperatures or prolonged durations may have adverse effects on the concrete strength at later stage.Based on the field test results,a constant temperature of 45℃ and a constant time duration of 16 h are suggested.Compressive strength and elastic modulus at early ages meet prestress tension requirements.To prevent cracking,the heating and cooling rates during the steam curing process shall be strictly controlled,and the temperature gradient within the girder during the early stage of concrete hydration heat process shall be appropriate.In summer,the temperature of the girder can be easily elevated through steaming while the cooling process is difficult.To promote a stable transition of concrete hydration heat temperature,the time distribution of each steam curing stage may be optimized through the implementation of preheating and precooling.

box girdersteam curing parametersteam curing testfield testhydration heatmechanical properties

蒋欣、钟永杰、孙柏林、刘高波、胡国祥、李欢乐

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武汉工程大学 土木工程与建筑学院,武汉 430074

湖北交通投资集团有限公司 宜昌高速公路建设管理有限公司,湖北 宜昌 443400

湖南建设投资集团有限公司 湖南尚上市政建设开发有限公司,长沙 410004

箱梁 蒸养参数 蒸汽养护试验 现场试验 水化热 力学性能

2024

铁道建筑
中国铁道科学研究院

铁道建筑

北大核心
影响因子:0.623
ISSN:1003-1995
年,卷(期):2024.64(10)