铁道建筑技术2024,Issue(5) :23-26,38.DOI:10.3969/j.issn.1009-4539.2024.05.006

隧道掘进机再制造关键技术研究

Research of Key Technologies for Remanufacturing Tunnel Boring Machines

徐山
铁道建筑技术2024,Issue(5) :23-26,38.DOI:10.3969/j.issn.1009-4539.2024.05.006

隧道掘进机再制造关键技术研究

Research of Key Technologies for Remanufacturing Tunnel Boring Machines

徐山1
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作者信息

  • 1. 中国铁建重工集团股份有限公司 湖南长沙 410100
  • 折叠

摘要

隧道掘进机作为高价值装备,市场保有量大,废弃面临巨大资源浪费,发展再制造势在必行.本文融合行业发展特点和铁建重工再制造产业化经验,分析了掘进机再制造过程及特点,阐述了掘进机再制造评估体系和再制造设计体系,介绍了拆解、清洗、修复、检测等再制造工艺体系,重点介绍了超大构件自动喷砂、精密环件激光熔覆、便携式修复加工、污染油液高效净化等关键技术,最后分析了再制造掘进机相对于新产品的经济效益和社会效益,剖析了限制发展隧道掘进机绿色再制造的客观问题,并提出了进一步推广的建设性意见.

Abstract

As a high-value equipment,tunnel boring machines(TBMs)have a large market share and face huge resource waste when abandoned.Therefore,it is necessary to develop remanufacture of TBMs.Based on industry development characteristics and the experience of China Railway Construction Heavy Industry industrialization,the remanufacturing process and characteristics were explained,then remanufacturing evaluation system and remanufacturing design system were elaborated.It was focused on key technologies such as automatic sandblasting of oversized components,precision ring laser cladding,portable repair processing,and efficient purification of contaminated oil,introducing the remanufacturing process system of disassembly and cleaning,repair,and inspection.Finally,the economic and social benefits of remanufacturing TBMs compared to new products were analyzed,objective issues limiting green remanufacturing of TBMs were analyzed,and constructive suggestions for further promotion were proposed.

关键词

掘进机/再制造/自动喷砂/油液净化

Key words

tunnel boring machine(TBM)/remanufacture/automatic sandblasting/oil purification

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基金项目

国家重点研发计划"固废资源化"专项(2018YFC1902400)

湖南省科技计划(2020GK2085)

出版年

2024
铁道建筑技术
中国铁道建筑总公司

铁道建筑技术

影响因子:0.539
ISSN:1009-4539
参考文献量13
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