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低气压环境下盾构机液压系统运行试验及改进研究

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随着高原高海拔地区的隧道施工需求与日俱增,越来越多搭载液压系统的盾构机也出现在了高原地区,众所周知液压系统在低气压环境下运行状态十分复杂且不稳定,如柱塞泵最低吸油压力不得低于绝对压力0.8 bar、油液中气泡饱和度与大气压力成线性比例关系等.为了获得全面准确的液压系统高原工况运行状态,现以科研项目为依托搭建一套模拟高原环境的液压系统运行测试试验台,分别测试液压系统在不同大气压力、不同工作压力下的运行状态及系统油液中气泡含量,并根据试验结果提出针对性的解决方案并成功应用于高海拔隧道施工盾构液压系统中,该液压系统已稳定1 年以上.
Research on Operation Test and Improvement of Hydraulic System of Shield Tunneling Machine in Low Pressure Environment
With the increasing demand for tunnel construction in high-altitude areas of the plateau,more and more shield tunneling machines equipped with hydraulic systems appearing in the plateau areas.It is well known that hydraulic systems operate in complex and unstable conditions in low-pressure environments,such as the minimum oil suction pressure of the plunger pump not being lower than the absolute pressure of 0.8 bar,and the linear proportional relationship between the saturation of bubbles in the oil and atmospheric pressure.In order to obtain a comprehensive and accurate operating status of the hydraulic system under high-altitude conditions,based on scientific research projects,we are now building a hydraulic system operation test bench that simulates high-altitude environments.It tests the operating status of the hydraulic system under different atmospheric pressures and working pressures,as well as the bubble content in the system oil.And based on the experimental results,targeted solutions are proposed and successfully applied to the hydraulic system of shield tunneling in high-altitude tunnel construction.The hydraulic system has been stable for more than 1 year.

low pressurehydraulic systembubbleplunger pump

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中国铁建重工集团股份有限公司 湖南长沙 410100

低气压 液压系统 气泡 柱塞泵

中国铁建重工集团有限公司科研立项项目

YF2022040

2024

铁道建筑技术
中国铁道建筑总公司

铁道建筑技术

影响因子:0.539
ISSN:1009-4539
年,卷(期):2024.(5)
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