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跨既有线钢混叠合梁悬臂拼装施工成套设备及关键技术

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针对襄阳内环线跨襄阳北编组站斜拉桥钢混叠合梁悬臂拼装面临的新材料无参考经验、跨营业线施工安全风险高、多设备协同作业难、"天窗点"作业时间紧等问题,从新材料、新设备、新工艺方面开展研究,提出了耐候钢表面锈层稳定化处理技术,提高了耐腐、抗锈性能;研制了全回转桥面吊机、自行式防护棚、提升站及桥面运梁台车全套悬拼设备,形成了钢混叠合梁悬拼施工关键技术,解决了在复杂营业线上高空悬拼作业难题;同时,形成了塔梁同步施工技术及营业线上钢梁悬拼快速脱钩技术,钢主梁固结时间由 15h缩减至 2h,节约项目整体工期 2 个月,工效显著.目前,该桥已开通运营,其钢混叠合梁悬臂拼装经验及关键技术,可为以后同类桥梁设计及施工提供参考.
Complete Sets of Equipment and Key Technologies for Cantilever Assembly Construction of Steel-Concrete Composite Girders Across Existing Lines
Aiming at the problems faced by the cantilever assembly of steel-concrete composite girders on the cable-stayed bridge across Xiangyang North Formation Station of the Xiangyang Inner Ring Road,such as the lack of reference experience in new materials,high safety risk of cross-business line construction,difficulty in coordinated operation of multiple equipment,and tight operation time at the'skylight point',the company carried out research in terms of new materials,equipment and technology,and put forward the technology of stabilizing the rust layer on the surface of weathering steel to improve its corrosion and rust resistance;developed full-rotation bridge crane,self-propelled protective shed,lifting station and a full set of girder carts for suspension and splicing equipment,formed the key technology of steel-concrete composite girder suspension and splicing construction and solved the problem of overhead suspension and splicing operation on the complex business line.At the same time,the synchronized construction technology of tower girder and the fast decoupling technology of steel girder on the business line were formed,and the consolidation time of steel main girder was reduced from 15 h to 2 h,which saved the overall project period of 2 months,and the work efficiency was remarkable.At present,the bridge has been opened for operation,and its experience and key technology of cantilever assembly of steel-concrete composite girders can provide reference for the design and construction of similar bridges in the future.

steel-concrete composite girdercantilever assemblybusiness lineweathering steel

孙浩林

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中铁十一局集团第一工程有限公司 湖北襄阳 441104

钢混叠合梁 悬臂拼装 营业线 耐候钢

2024

铁道建筑技术
中国铁道建筑总公司

铁道建筑技术

影响因子:0.539
ISSN:1009-4539
年,卷(期):2024.(9)