首页|基于碳分子筛吸附剂的CH4/N2变压吸附工艺研究

基于碳分子筛吸附剂的CH4/N2变压吸附工艺研究

Process research on CH4/N2 pressure swing adsorption based on carbon molecular sieve adsorbents

扫码查看
变压吸附(PSA)法是一种用于CH4/N2混合气分离的成熟技术,现有研究多集中于CH4含量(体积分数,下同)较低(10%~50%)的混合气的分离提纯,需要针对CH4含量较高(≥70%)的CH4/N2混合气,开发出以碳分子筛为主要吸附剂的PSA技术.利用PSA静态测试与单塔模拟实验筛选出了分离系数高、吸附容量高的碳分子筛,再采用多塔模拟实验确定与之配套的工艺条件,通过改变吸附时间、吸附压力及工艺步序等参数得到了最佳工艺条件.结果表明,采用5-1-2/V工艺步序,吸附压力为0.5 MPa,吸附70 s,两次均压,一均压时间60 s,二均压时间10 s,逆放至常压,逆放20 s,抽真空70 s至真空度-0.092 MPa为最佳多塔模拟工艺条件,在该条件下可将产品气中CH4含量提高至天然气管道输送要求(CH4含量≥95%,N2含量≤5%),CH4收率达到68%.
Pressure swing adsorption(PSA)is a mature technology,which has been widely used in separation of CH4/N2 mixture gas.Existing researches mostly focus on the separation and purification of mixture gas with low(10%~50%)CH4 content(volume fraction,the same below).Therefore,it is necessary to develop a PSA technology with the carbon molecular sieve as the main adsorbent for CH4/N2 mixture gas with high CH4 content(≥70%).Carbon molecular sieves with high separation coefficient and high adsorption capacity were screened by PSA static experiment and single-tower simulation experiment,and the multiple-towers simulation experiment was used to establish the best process conditions.The best process conditions were obtained by changing parameters such as adsorption times,adsorption pressure and process steps.The results show that,the best multiple-towers simulation process conditions are process steps of 5-1-2/V,adsorption pressure of 0.5 MPa with 70 s,two stages of equalizing pressure,the first equalization pressure pressurization time of 60 s,the second equalization pressure pressurization time of 10 s,inverse releasing to normal pressure with 20 s and vacuum to-0.092 MPa with 70 s.Under the optimal conditions,the CH4 concentration of product gas can be increased to the natural gas pipeline transmission requirements(CH4 content≥95%and N2 content≤5%),and the yield of CH4 is 68%.

pressure swing adsorptioncarbon molecular sievesCH4/N2 separationmultiple-towers simulation experiment

梁力友、鲁德华、袁英、陈禹嘉、潘峰、姚中华、黄晨、李旭

展开 >

西南化工研究设计院有限公司 工业排放气综合利用国家重点实验室,国家碳一化学工程技术研究中心,四川 成都 610225

变压吸附 碳分子筛 CH4/N2分离 多塔模拟实验

四川省自然科学基金

2023NSFSC0111

2024

天然气化工—C1化学与化工
西南化工研究设计院有限公司 全国天然气化工与碳一化工信息中心

天然气化工—C1化学与化工

CSTPCD北大核心
影响因子:0.814
ISSN:1001-9219
年,卷(期):2024.49(6)