首页|再生尾气水蒸气分离及处理系统优化研究——以相国寺储气库为例

再生尾气水蒸气分离及处理系统优化研究——以相国寺储气库为例

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天然气生产脱水再生尾气处理过程中存在的高含水量再生尾气将增加灼烧炉运行负荷,甚至导致灼烧炉频繁故障.针对此问题,以壳管式热交换器作为热能回收装置,采用翅片式换热器作为强制冷却装置,提出一种两级冷却水蒸气分离方法.首先,分析再生尾气中水蒸气的冷凝分离机理,并结合仿真计算分析两级冷却水蒸气的分离效果;然后,基于计算结果优化相国寺储气库再生尾气处理系统,将系统运行结果与仿真分析结果进行对比研究.研究结果表明:①在恒定压力下冷却再生尾气,可以提高再生尾气水冷凝分离率;②该方法可以减小进入焚烧炉的再生尾气流量,通过减轻焚烧炉的运行负荷,降低了焚烧炉的故障发生概率;③优化后的再生尾气处理系统发挥热能回收功能,不仅降低了焚烧炉能源消耗量,而且还有效减少了碳排放量.结论认为,该壳管换热器热回收及翅片换热器强制空冷方法可实现再生尾气的深度脱水,进而降低灼烧炉运行负荷,消除灼烧炉频繁故障现象.
Optimizing vapor separation from renewable tail gas:An example from Xiangguosi UGS
Some renewable tail gas with rich water may enlarge burner's operating load during natural-gas dehydration and tail gas treatment,and even lead to frequent troubles in this burner.Therefore,a two-stage method which the shell-tube heat exchanger is conducted as the heat recovery device and the finned heat exchanger as the forced cooling device has been proposed to separate cooling vapor.Its separation mechanisms were analyzed for the vapor in the renewable tail gas,and the separation effect of two-stage cooling was discussed through simulation calculation as well.In addition,the system of tail gas treatment was optimized for Xiangguosi underground gas storage(UGS)based on calculation results,and its operation were compared with simulation.Results show that(i)cooling the renewable tail gas under constant pressure can improve the condensation separation rate;(ⅱ)the proposed method makes as little gas enter into an incinerator as pos-sible to reduce the troubles through lightening the load;and(ⅲ)with heat recovery,the optimized treatment system reduc-es not only energy consumption in the incinerator but carbon emission.In conclusion,this two-stage vapor separation meth-od can realize the renewable tail gas in deep dehydration to further de-load in the burner and eliminate frequent troubles.

Natural-gas dehydrationRenewable tail gasVapor separationHeat exchanger

蒋华全、姜婷婷、张仁亮、蒋春健、邓聪颖

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重庆相国寺储气库有限公司,重庆 401121

重庆智展齿轮传动有限公司,重庆 402760

重庆邮电大学先进制造工程学院,重庆 400065

天然气脱水 再生尾气 水蒸气分离 换热器

2024

天然气技术与经济
中国石油西南油气田公司

天然气技术与经济

影响因子:0.459
ISSN:2095-1132
年,卷(期):2024.18(6)