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无人车用高速永磁电机转子优化设计

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随着车用电机高压化、高速化、高效化和高舒适性方向发展,对永磁电机的设计提出了更高的要求.本文以一台峰值功率65 kW,峰值转速9500 r/min,峰值扭矩650 Nm的车用高速轮毂永磁电机转子设计为例,对电机转子的电磁特性、传热特性与机械特性建立有限元和热路模型进行研究分析.为了提高车辆运行的舒适性,本文以转子磁路结构参数为优化参数,采用田口法对轮毂电机转子进行优化设计,在保证输出转矩不降低的情况下降低电机转脉动,优选齿槽转矩和绕组反电势THD最低的参数组合.仿真结果表明,优化前后转矩脉动降低了1.3%.针对轮毂电机大直径转子高速下转子强度问题,重点研究热态工况高速离心力作用下转子强度分析.该研究对于重载无人车用高速永磁电机设计具有理论指导意义.
Optimization Design of High Speed Permanent Magnet Motor Rotor Electrical Vehicles
With the development of electrical vehicles drive motor towards high voltage,high speed,high ef-ficiency and high comfort,higher requirements are put forwards for the design of PM machine.Taking the rotor structure design of a vehicle high-speed in-wheel PM machine with peak power of 65kW,maximum speed of 9500r/min and peak torque of 650Nm as an example,the electromagnetic,heat transfer,and me-chanical characteristics of the machine rotor were studied and analyzed by establishing finite element and thermal circuit models.In order to improve the comfort of vehicle operation,the rotor magnetic circuit struc-ture parameters were used as optimization parameters and the rotor of the in-wheel machine was optimized by the Taguchi method.Under the premise of ensuring that the output torque not reduced,aiming to reduce mo-tor torque ripple,the parameters with the lowest cogging torque and THD of winding back electromotive force preferred combination.Simulation results show that compare with parameters before optimization,the torque ripple is reduced by 1.3%.This research has theoretical significance for design of high-speed permanent magnet motors for heavy-duty unmanned vehicles.

in-wheel machineTaguchi methodtorque ripplerotor structure

关涛、刘大猛、文喆、裴彬

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清华大学 高端装备界面科学与技术全国重点实验室,北京 100084

清华大学 天津高端装备研究院,天津 300300

中国第一汽车股份有限公司,长春 130000

轮毂电机 田口法 转矩脉动 转子结构

吉林省重大科技专项

20210301036GX

2024

微电机
西安微电机研究所

微电机

CSTPCD
影响因子:0.431
ISSN:1001-6848
年,卷(期):2024.57(1)
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