首页|基于磁热耦合扁线电机温升计算及影响因素分析

基于磁热耦合扁线电机温升计算及影响因素分析

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由于扁线绕组永磁电机具有槽满率高、散热好和绕组端部紧凑等优点,在新能源汽车领域受到广泛关注.以一台额定转速6000r/min的车用扁线绕组永磁同步电机为例,建立一种电磁场和温度场耦合仿真模型,采用单向和双向的耦合温升计算方法,计算损耗作为热源对电机温升的影响,并对仿真结果进行试验验证.同时,采用双向磁热耦合方法探讨在不同运行工况下冷却液流量、种类和入口温度对扁线电机温升的影响规律.结果表明:双向磁热耦合温升计算结果与试验结果更为一致,验证了双向磁热耦合仿真分析结果的准确性.通过计算不同影响因素下各部件的温度分布,在两种工况下随着冷却液流量的不断增加或冷却液入口温度的降低,电机各部件温度下降明显.分别以空气、不同浓度的乙二醇水溶液、冷却油、水作为冷却液时,冷却水的冷却效果最好.
Calculation of Temperature Rise and Analysis of Influencing Factors Based on Magnetic-thermal Coupling Flat Wire Motor
Flat wire-wound permanent magnet motors(PM motors)have received wide attention in the field of new energy vehicles due to their advantages of high slot fullness,good heat dissipation and compact wind-ing ends.Taking an automotive flat-wire wound permanent magnet synchronous motor with a rated speed of 6000 r/min as an example,a coupled electromagnetic and temperature field simulation model was estab-lished to calculate the effect of loss as a heat source on the temperature rise of the motor by adopting the uni-directional and bidirectional coupled temperature rise calculation methods,and the simulation results were verified experimentally.At the same time,the two-way magnetic-thermal coupling method was used to ex-plore the influence of coolant flow,type and inlet temperature on the temperature rise of the flat-wire motor under different operating conditions.The results show that the bidirectional magnetic thermal coupling tem-perature rise calculation results are more consistent with the test results,which verifies the accuracy of the bidirectional magnetic thermal coupling simulation analysis results.By calculating the temperature distribu-tion of each component under different influencing factors,the temperature of the motor components decrea-ses significantly with increasing coolant flow or decreasing coolant inlet temperature under both conditions.The cooling effect of cooling water is the best when air,aqueous ethylene glycol solution with different con-centrations,cooling oil and water are used as coolant respectively.

permanent magnet synchronous motorflat wire windingmagnetic-thermal couplingtempera-ture field

周宁、吴华伟、李智、魏长银、陈关关

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湖北文理学院湖北隆中实验室,湖北襄阳 441000

纯电动汽车动力系统设计与测试湖北省重点实验室,湖北襄阳 441053

东风电驱动系统有限公司,湖北襄阳 441106

永磁同步电机 扁线绕组 磁热耦合 温度场

襄阳市科技计划湖北隆中实验室专项

2024

微电机
西安微电机研究所

微电机

CSTPCD
影响因子:0.431
ISSN:1001-6848
年,卷(期):2024.57(5)
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