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多层护套电机转子的过盈量分析及装配工艺

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针对高速储能飞轮电机转子的设计与优化问题,提出了一种多层护套结构,以提高电机转子在高转速下的稳定性和安全性.首先,根据电机转子的工作条件和性能要求,选择了合适的材料并设计了电机转子的主要结构尺寸.接着,制定了过盈量设计的准则和方法,确保了电机转子各部件之间在静态和动态条件下均能保持足够的接触压强,避免了高速旋转过程中的剥离现象.通过有限元仿真分析,验证了所设计的过盈量能够满足材料的强度要求,确保了结构的完整性和可靠性.此外,还制定了一套详细的电机转子装配工艺流程,并通过热变形和应力分布的仿真分析,验证了各装配工序的可行性.特别是在轴装配的最后阶段,通过优化过盈量,简化了工艺难度,提高了装配效率和质量.研究成果为高速储能飞轮电机转子的设计和制造提供了重要的理论支持和实践指导,对提升电机的整体性能和可靠性具有重要意义.
Interference Analysis and Assembly Process of Multi-layer Sheath Motor Rotor
This article focused on the design and optimization issues of high-speed energy storage flywheel motor rotors,proposing a multi-layer sheath structure to improve the stability and safety of motor rotors at high speeds.Firstly,suitable materials were selected based on the working conditions and performance re-quirements of the motor rotor,and the main structural dimensions of the motor rotor were designed.Subse-quently,criteria and methods for interference design were established to ensure that sufficient contact pres-sure was maintained between the components of the motor rotor under both static and dynamic conditions,a-voiding separation phenomena during high-speed rotation.Finite element simulation analysis verified that the designed interference can meet the material strength requirements,ensuring structural integrity and reliabili-ty.In addition,a detailed assembly process for the motor rotor was developed,and the feasibility of each as-sembly step was validated through thermal deformation and stress distribution simulation analysis.Especially in the final stage of shaft assembly,by optimizing the interference,the process difficulty was simplified,im-proving assembly efficiency and quality.The research results provide important theoretical support and prac-tical guidance for the design and manufacture of high-speed energy storage flywheel motor rotors,which is of great significance for improving the overall performance and reliability of the motor.

high-speed energy storage flywheelmotor rotormulti-layer sheath structureinterference de-signfinite element simulationassembly process

李松涛、张现奇、王程程、李翔、苏森、彭龙

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国家能源蓬莱发电有限公司,山东烟台 265601

华驰动能北京科技有限公司,北京 101111

高速储能飞轮 电机转子 多层护套结构 过盈量设计 有限元仿真 装配工艺

2024

微电机
西安微电机研究所

微电机

CSTPCD
影响因子:0.431
ISSN:1001-6848
年,卷(期):2024.57(11)