首页|顶胶结构优化与疲劳寿命研究

顶胶结构优化与疲劳寿命研究

Structural Optimisation to Enhance Top Rubber Durability CAE Analysis Technology

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顶胶橡胶结构件开裂一直是汽车行业的难点,为解决某车型的后支撑件在耐久下的开裂问题,首先对原始支架总成结构进行初步的台架耐久测试,顶胶橡胶结构件出现明显的开放性裂纹,基于橡胶材料拉伸试验数据,利用Abaqus软件拟合得到橡胶材料Ogden超弹性本构模型参数,再对顶胶进行结构优化,再结合Hypermesh及Abaqus软件对优化后的支架进行CAE分析;再次对优化后的支架进行台架试验;最后利用CAE仿真和台架试验结果验证了改进的有效性.
The failure of top rubber structural parts has always been a challenging issue in the automotive industry.To address the durability-related cracking problem of the rear vehicle support,this study initially conducts a bench durability test on the original bracket assembly structure,revealing noticeable open cracks in the top rubber structural parts.Utili-zing tensile test data of the rubber material,Abaqus software is employed to determine parameters for an Ogden hypere-lastic constitutive model of the rubber material and subsequently optimize the structure of the top rubber.Through CAE analysis using Hypermesh and Abaqus software,an optimized bracket is tested on a bench;ultimately,the effectiveness of these improvements is verified through CAE simulation and bench test results.

endurance lifestructural optimizationmesh generationstrain analysisstrain comparison

郭一鸣、刘晟、郑宝宝、肖磊、田江、南毅

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湖北汽车工业学院汽车工程学院,十堰 442002

汽车动力传动与电子控制湖北省重点实验室,十堰 442002

十堰东森密封件有限公司,十堰 442012

耐久寿命 结构优化 网格生成 应变分析 应变对比

2024

武汉理工大学学报
武汉理工大学

武汉理工大学学报

影响因子:0.649
ISSN:1671-4431
年,卷(期):2024.46(11)