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油茶果脱壳的果壳力学-损伤与仿真研究

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油茶果脱壳由手工转向机械化脱壳是现代化加工的必然趋势,油茶果脱壳加工不同参数下果壳力学与组织结构变化,是脱壳装备结构与作业参数优化的基础.本文搭建了原位观测实验平台,分析了不同压缩速率、果壳区域、温度、含水率等作用因素下油茶果壳的力学特性,深入分析了不同工况下的果壳组织结构变化.通过建立果壳压缩力学模型,对果壳压缩过程中的损伤进行分析.结果表明:在压缩过程中,果壳损伤阶段可分为:外果皮塑性、中果皮塑性形变;随着压缩速率的增大,压缩峰值力先增后减;在压缩速率1.0 mm/s时,压缩峰值力达到最大值,腹部(14.7 N)>底部(13.3 N)>顶部(12.8 N);果壳样品含水率降低,使得外果皮硬度增加,外果皮峰值力上升,压缩峰值力下降;当温度升高时,果壳结构变化明显,失水硬化,压缩峰值力呈类抛物线上升;有限元仿真深入揭示了压缩过程应力分布及裂纹状态.
Study on themechanical and simulation of fruit shells for Camellia oleifera shelling Processing
The shift from manual to mechanized dehulling of Camellia oleifera fruits is an inevitable trend in modern processing.The mechanical and structural changes of shells under different parameters during dehulling are the basis for optimizing dehulling equipment structure and operating parameters.This article establishes an in-situ observation experimental platform to analyze Camellia oleifera fruit shells mechani-cal properties under different compression rates,shell regions,temperatures,moisture content,and deeply analyzes shells structural changes under different working conditions.By establishing a shell compression mechanical model,analyses shell damage during compression process.Results show that during compres-sion process,shell damage stages can be divided into:exocarp and mesocarp plastic deformation.As com-pression rate increases,compression peak force increases and then decreases.At compression rate 1.0 mm/s,compression peak force reaches maximum value,with abdomen(14.7 N)>bottom(13.3 N)>top(12.8 N).The shell sample moisture content decrease leads to an increase in the hardness of exocarp,exocarp peak force increase,and compression peak force decrease.When the temperature increases,the structure of the fruit shell changes significantly,loses water and hardens,and compression peak force rises in a parabolic shape.Finite element simulation has revealed in depth stress distribution and crack state during compres-sion process.

Shelling processingShell structureMechanical propertiesFinite element analysis

王志诚、杨柳、曹振涛、吴俊峰、刘晓鹏、宋少云、张永林、裴后昌

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武汉轻工大学机械工程学院,武汉 430023

湖北省粮油机械工程技术研究中心,武汉 430023

脱壳加工 果壳结构 力学特性 有限元分析

湖北省自然科学基金2023年度江苏省食品先进制造重点实验室开放基金武汉轻工大学校杰出青年科研项目

2022CFB944FM-2021032020J06

2024

武汉轻工大学学报
武汉工业学院

武汉轻工大学学报

影响因子:0.356
ISSN:1009-4881
年,卷(期):2024.43(2)
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