High-temperature resistance of ultra-high molecular weight polyethylene fibers
Due to the unique structural characteristics of ultra-high molecular weight polyethylene(UHMWPE)fibers,fiber materials possess several excellent properties including lightweight,high strength,low temperature resistance,resistance to UV radiation,chemical corrosion resistance,high energy absorption,low dielectric constant,high electromagnetic wave transmittance,low friction coefficient,and outstanding performance in terms of impact resistance and cut resistance.The melting point of UHMWPE fibers is higher than that of ordinary polyethylene fibers at 134℃.However,compared to other high-performance fibers such as aramid and carbon fibers,UHMWPE fibers have poor high-temperature resistance,which limits their application range.Currently,research on the thermal stability of UHMWPE fibers in both domestic and international contexts mainly focuses on fiber spinning,low-temperature composites,and application environments.These studies are of importance in analyzing the thermodynamic properties of UHMWPE fibers.Recent studies have shown that UHMWPE fibers can be composite with thermoplastic polyurethane,polyvinyl chloride,and other resins to produce lightweight and high-strength membrane materials.However,in the process of hot-pressing composite processing,UHMWPE fibers need to withstand short-term high-temperature and high-pressure conditions.The processing environment temperature in these processes is high,reaching or exceeding the melting point of the material.As for the impact of transient high temperature in the thermal processing process on fiber structure and mechanical properties,no research reports have been found.In response to the shortcomings of low melting point and easy creep of UHMWPE fibers,the mechanical stability performance of UHMWPE fibers under different hot-pressing temperatures and times was studied under the testing conditions of composite material hot-pressing processing environment.Through instruments such as differential scanning calorimeter,thermogravimetric analyzer,scanning electron microscope,X-ray diffractometer,Fourier transform infrared spectrometer and mechanical performance tester,the thermal stability performance and microstructure of UHMWPE fibers were characterized and analyzed.The results showed that the hot-pressing temperature and time had a significant impact on the performance of UHMWPE fibers.Under hot-pressing treatment of 150℃or below,the mechanical properties of UHMWPE fibers changed little with the increase of hot-pressing time;under hot-pressing treatment of 160℃or above,the long-term heat treatment led to a significant decrease in the mechanical properties of UHMWPE fibers.When the yarns were treated at 160℃for 40 s,the breaking strength was 153 N,and the strength loss was 46.50％.When the hot-pressing temperature was higher than the melting point of the fibers,their strength dropped rapidly.When they were treated at 170℃for 10 s,the strength dropped to 121 N,and the strength loss reached 57.80％.The research on the effects of molding temperature and molding time during the processing of UHMWPE fibers on fiber structure,surface morphology,and mechanical properties has clarified that the temperature and time during the composite processing have a significant impact on the performance of UHMWPE fibers.Suitable composite processing techniques can promote the application of UHMWPE fibers in various fields.The research findings provide necessary references for determining the composite processing technology of UHMWPE fiber materials.
UHMWPE fiberthermal stabilitybreaking strengthelongation at breakhigh-performance fiber
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