Finite element analysis of mechanical properties of weft plain knitted fabrics
To solve the problem of time-consuming and labor-intensive prediction of the mechanical properties and appearance effects of fabrics by enterprises through weft knitted plain weave and sampling,a method using ABAQUS finite element analysis to predict the mechanical properties of fabrics was proposed.Firstly,the yarn and fabric were photographed by using the Axio Cam Erc 5S Zeiss polarizing microscope at different zoom angles to obtain the geometric parameters of the fabric coil.19 feature points of the coil for three times of NURBS curve fitting were selected,the coil center curve was obtained,and the obtained geometric parameters were used to establish a fabric model.According to GB/T 3916-2013 Textiles-Yarns from Packages-Determination of Single-end Breaking Force and Elongation at Break Using Constant Rate of Extension(CRE)Tester,GB/T 3923.1-2013 Textiles-Tensile Properties of Fabrics-Part 1:Determination of Maximum Force and Elongation at Maximum Force Using the Strip Method,and GB/T 19976-2005 Textiles-Determination of Bursting Strength-Steel Ball Method,tensile and breaking tests were conducted on fabrics.Then,ABAQUS was used to perform finite element analysis and simulation on the constructed fabric model.The accuracy of the model is a prerequisite for the ideal results of finite element analysis.The similarity between the model and the fabric was measured by measuring the coordinates of 19 feature points.Firstly,the ABAQUS finite element analysis simulation results and experimental results of a single yarn were compared to analyze whether the material properties of the yarn are accurate.The comparison in figure proves the correctness of yarn material properties.Yarns are defined as a nonlinear elastic-plastic material,and material properties are determined by the tensile properties of the yarn.Under the premise of national testing standards,finite element models with different seed sizes and friction coefficients were analyzed and simulated.It was found that when the seed size was 0.1 and the friction coefficient was 0.25,the difference rate between the simulated and experimental values was the smallest.In the finite element analysis,a seed size of 0.1 and a friction coefficient of 0.25 were selected to simulate longitudinal stretching and bursting of the fabric.By comparing the experimental values with the simulated values,it is found that the maximum difference rate is 4.76%,the minimum difference rate is 0.29%,and the difference rates are all less than 5%.This indicates the feasibility of ABAQUS finite element analysis of fabrics'mechanical properties.After comparing the finite element analysis simulation and actual experimental results of five different fabrics,it has been proven that finite element analysis is not only applicable to engineering structural problems,but also to complex interwoven fabrics.The use of ABAQUS finite element analysis simulation can provide some auxiliary functions for enterprise sampling and weaving,which can further reduce the cost and time of enterprises.
finite element analysisABAQUSmechanicsimage processing3D modeling
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