Analysis and Improvement of ZJ112 Cigarette Machine Slip of the Silk Belt Based on Statistics and TRIZ Theory
The high-speed operation of the ZJ112 high-speed cigarette machine has led to a phenomenon of slippage of the tobacco suction belt during the production process.This slippage causes the unstable transport of the tobacco strands attached below it,resulting in uneven tobacco density within the cigarette rod and the production of a large number of bamboo-leaf cigarettes and cigarettes that are too light or too heavy,leading to non-conforming products.In order to reduce the frequency of slippage of the tobacco suction belt,this study combines the advantages of using Six Sigma statistical methods to identify and verify problems and the TRIZ theory to shorten the research and development cycle and rapidly propose multiple high-quality solutions.The slippage of the tobacco suction belt on the ZJ112 cigarette machine was analyzed and improved,and multiple technical and managerial solutions were proposed.After the implementation of the improvement measures,the frequency of slippage of the tobacco suction belt was reduced,as well as the removal rate of cigarettes that are too light or too heavy,and the bias in cigarette weight,resulting in cost savings and improved product quality.This has helped the enterprise achieve high-quality development and provided meaningful solutions for the discovery,verification,and proposal of improvement measures in the lean improvement aspect.
ZJ112cigarette weightslip of the silk beltstatisticsTRIZ
NETL
NSTL
万方数据
