现代铸铁2024,Vol.44Issue(2) :21-26.

采用3D打印技术生产灰铸铁叶轮铸件

Using 3D-printing Technique to Produce Gray Iron Impeller Casting

陈保锋 张焕祥 叶书亮
现代铸铁2024,Vol.44Issue(2) :21-26.

采用3D打印技术生产灰铸铁叶轮铸件

Using 3D-printing Technique to Produce Gray Iron Impeller Casting

陈保锋 1张焕祥 1叶书亮1
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作者信息

  • 1. 洛阳易普特智能科技有限公司,河南洛阳 471000
  • 折叠

摘要

介绍了灰铸铁小型单吸叶轮铸件的结构及技术要求,详细阐述了该铸件的生产工艺.为了减少造型工时,降低铸造成本,提高尺寸精度,尽量减少砂型、砂芯数量,运用3D打印砂型工艺,采用叠箱的浇注工艺及特殊的砂型分型方案.生产结果显示:铸件尺寸合格,外观质量良好,披缝少,叶片壁厚均匀,且均为未出现冷隔、穿皮、气孔、缩陷、浇不足等缺陷,满足客户需求.最后指出:运用3D打印砂型技术,结合独特的叠箱铸造工艺方案,可以提高铸件出品率,降低砂铁比,节省生产成本,简化造型浇注操作流程,提高生产效率.

Abstract

The structure of small single-suction impeller casting was introduced,the production technology of the casting was described In details.In order to reduce molding working hours,reduce casting cost,increase dimensional accuracy,as far as possible reduce sand mold and sand core number,used 3D-printing sand mold process,used stacked mold pouring process and special mold parting scheme.Production result showed:casting dimension was qualified,appearance quality was good,casting fins were less,wall thickness of impeller was uniform,and no cold shut,no perforating,no blowhole,no shrinkage depression,no miss run.All items met requirements of client.Finally pointed out:using 3D-printig mold technique,combined with special mold stacked mold pouring process scheme,it was possible to increase casting process rate,reduce sand/iron ratio,save production cost,simplify molding and pouring operation flow,increase production rate.

关键词

灰铸铁/叶轮/3D打印工艺/叠箱工艺

Key words

gray iron/impeller/3D-printig process/stacked mold process

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出版年

2024
现代铸铁
中国机械工程学会 无锡一汽铸造有限公司

现代铸铁

影响因子:0.859
ISSN:1003-8345
参考文献量8
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