现代铸铁2024,Vol.44Issue(2) :46-51.

一种燃机件M进气缸上部的铸造工艺设计

Upper Part Casting Technology Design of M Inlet Cylinder Used for Gas Turbine

陈洪涛 马秉平 马少峰
现代铸铁2024,Vol.44Issue(2) :46-51.

一种燃机件M进气缸上部的铸造工艺设计

Upper Part Casting Technology Design of M Inlet Cylinder Used for Gas Turbine

陈洪涛 1马秉平 1马少峰1
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作者信息

  • 1. 共享装备股份有限公司,宁夏银川 750021
  • 折叠

摘要

介绍了球墨铸铁M进气缸铸件的结构及技术要求,详细阐述了该铸件的铸造工艺,利用数值模拟软件辅助分析铁液充型及凝固情况,经过工艺优化后,成功生产出符合技术要求的铸件,最后指出:(1)M进气缸铸件采用开放式浇注系统,将内浇道的进流速度小于1 m/s,可减少铸件夹渣,铸件外观质量良好;(2)通过调整球化剂的加入量,控制残余镁量,可以较好地改善进气缸的夹渣问题;(3)对于M进气缸铸件,浇注温度选择1 320~1 340℃的温度上限,对缩松没有产生比较明显的影响.

Abstract

An introduction was made to the casting structure and technical requirements of a nodular iron M inlet cylinder,a detail description was made to its casting technology.By help of numeral simulation software,the iron liquid filling mold and solidification situation was analyzed.After casting technology optimization,the castings meeting the technical requirements was successfully produced.Finally,point out:(1)By using unpressured gating system to reduce the entering velocity of ingate to less than 1 m/s,it was possible to reduce casting slag inclusion,and obtain good outer surface quality of casting.(2)By adjusting nodularizing alloy adding amount to control residual Mg content,it was possible relatively better improved the slag inclusion defect of the inlet cylinder.(3)For the M inlet cylinder casting,selecting the upper pouring temperature limit of 1 320~1 340℃ had no obvious influence to shrinkage porosities defects.

关键词

球墨铸铁/M进气缸/燃机/计算机模拟

Key words

nodular iron/M inlet cylinder/gas turbine/computer simulation

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出版年

2024
现代铸铁
中国机械工程学会 无锡一汽铸造有限公司

现代铸铁

影响因子:0.859
ISSN:1003-8345
参考文献量3
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