现代铸铁2024,Vol.44Issue(4) :34-37.

电梯轮毂铸件的EPS壳型工艺开发

Development of EPS Shell Mold Process for Elevator Hub Castings

刘天平 李泽同 李泽嘉 王爱丽 黄乃雄
现代铸铁2024,Vol.44Issue(4) :34-37.

电梯轮毂铸件的EPS壳型工艺开发

Development of EPS Shell Mold Process for Elevator Hub Castings

刘天平 1李泽同 2李泽嘉 3王爱丽 1黄乃雄4
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作者信息

  • 1. 安阳市凯创科技有限公司,河南 安阳 456150;河南凯中高新材料有限公司,河南 安阳 456174
  • 2. 集美大学,福建 厦门 361021
  • 3. 东北石油大学,黑龙江 大庆 163318
  • 4. 佛山市顺德区伦教仕版兄合铸件厂,广东 佛山 528308
  • 折叠

摘要

针对采用呋喃自硬树脂砂、静压造型成形工艺生产的铸件在环状厚大部位中心处存在较严重的缩孔、缩松问题,提出了壳型精密成形工艺方案,基于高密度EPS雕刻白模,涂覆数层无机浆料和骨料,经烘干焙烧,制成强度高、内壁洁净、轮廓完整的壳型,埋置于陶粒砂中,在负压紧实状态下浇注金属液,提高金属液充型、凝固及补缩能力,得到了组织致密、外观光洁的精密铸件.壳型精密成形工艺采用物理条件控制和无粘结剂陶粒砂,过程易于控制,稳定可靠,循环使用,绿色环保,保证产品质量,综合效益显著.

Abstract

To address the severe shrinkage and porosity issues observed in the central,thick,annular sections of castings produced using furan self-hardening resin sand and static pressure molding processes,a shell mold precision forming process was proposed.This process utilized high-density EPS carved white patterns,coated with multiple layers of inorganic slurry and aggregate.After drying and firing,a high-strength shell mold with a clean inner surface and complete contours was created.This shell mold was embedded in ceramic sand and metal was poured under negative pressure compaction conditions,enhancing the metal's filling,solidification,and feeding capabilities.A dense,smooth-surfaced and precision casting was produced.The shell mold precision forming process employed physical condition control and binder-free ceramic sand,making the process easy to control,stable,reliable,reusable,environmentally friendly,and capable of ensuring product quality with significant comprehensive benefits.

关键词

球墨铸铁/轮毂/壳型

Key words

nodular iron/wheel hub/shell mold

引用本文复制引用

出版年

2024
现代铸铁
中国机械工程学会 无锡一汽铸造有限公司

现代铸铁

影响因子:0.859
ISSN:1003-8345
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